High-strength diamond wire and production method thereof

A production method and technology of diamond wire, applied in stone processing equipment, manufacturing tools, fine working devices, etc., can solve problems such as affecting the strength of diamond wire, breaking wire, affecting cutting operations, etc., to reduce processing difficulty, prevent breakage, The effect of improving corrosion resistance

Inactive Publication Date: 2016-09-21
江阴宝能精密新材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the limitation of the material of the existing diamond wire, it is difficult to reduce the diameter of the wire to less than 100 microns, because if the diameter of the diamond wire is too thin, the strength of the diamond wire will be affected, and the wire will be broken during the high-speed cutting process, which will affect the quality of the cutting operation. conduct

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The invention is a high-strength diamond wire, which is made of the following raw materials in parts by weight: 10 parts of iron, 12 parts of carbon, 4 parts of copper, 3 parts of aluminum, 1 part of tin, 0.5 parts of bismuth, 0.6 parts of chromium, 0.2 parts of zirconium 0.17 parts of strontium, 0.22 parts of iridium, 0.15 parts of silicon, 0.08 parts of lead, and 0.11 parts of arsenic.

[0021] A method for producing high-strength diamond wire, comprising the following steps:

[0022] (1) Put pig iron and scrap iron into the high-temperature melting furnace at a ratio of 2.7:1.6 to melt as the basic molten iron, and add the carbon steel as the ingredient into the high-temperature melting furnace to heat and melt to form molten steel;

[0023] (2) Sampling and analyzing the content of carbon, copper, aluminum, tin, bismuth, chromium, zirconium and strontium in the molten steel, and then adding copper-tin alloy, aluminum-bismuth alloy, Copper-chromium alloy, copper-zir...

Embodiment 2

[0032] The invention is a high-strength diamond wire, which is made of the following raw materials in parts by weight: 18 parts of iron, 17 parts of carbon, 9 parts of copper, 10 parts of aluminum, 4 parts of tin, 2.8 parts of bismuth, 3.5 parts of chromium, 1.3 parts of zirconium 0.85 parts of strontium, 0.76 parts of iridium, 0.66 parts of silicon, 0.31 parts of lead, and 0.25 parts of arsenic.

Embodiment 3

[0034] The invention is a high-strength diamond wire, which is made of the following raw materials in parts by weight: 13.8 parts of iron, 13.7 parts of carbon, 6.5 parts of copper, 6.2 parts of aluminum, 2.8 parts of tin, 1.9 parts of bismuth, 2.2 parts of chromium, and 0.9 parts of zirconium 0.42 parts of strontium, 0.51 parts of iridium, 0.36 parts of silicon, 0.17 parts of lead, and 0.18 parts of arsenic.

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Abstract

The invention discloses a high-strength diamond wire and a production method thereof. The high-strength diamond wire is prepared from, by weight, 10-18 parts of iron, 12-17 parts of carbon, 4-9 parts of copper, 3-10 parts of aluminum, 1-4 parts of tin, 0.5-2.8 parts of bismuth, 0.6-3.5 parts of chrome, 0.2-1.3 parts of zirconium, 0.17-0.85 part of strontium, 0.22-0.76 part of iridium, 0.15-0.66 part of silicon, 0.08-0.31 part of lead and 0.11-0.25 part of arsenic. The high-strength diamond wire has the beneficial effects that the defects of the prior art can be overcome, and the formula content and method design are reasonable and novel.

Description

technical field [0001] The invention relates to a high-strength diamond wire and a production method thereof, belonging to the field of metal processing. Background technique [0002] Diamond wire is the abbreviation of diamond cutting wire, some people call it diamond cutting wire or diamond wire. Many things in the industry are cut with cutting wires, such as polysilicon slices in the photovoltaic field. The material of the cutting wire is very important. At present, the mainstream silicon wafer cutting wire used in the photovoltaic field is an ultra-fine cutting steel wire with a diameter of about 100 microns. As the name suggests, diamond cutting wire is related to diamond. Generally, it is a diamond cutting wire made by inlaying tiny diamond particles on the wire. We know that diamond is a superhard and widely used cutting material. The diamond wire has diamond micro-sawtooth, which increases the cutting ability of the steel wire and can greatly speed up the cuttin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C30/04C22C33/08C22C37/10C22C37/06B28D5/04
CPCC22C30/04B28D5/04C22C30/02C22C33/08C22C37/06C22C37/10
Inventor 周敏君
Owner 江阴宝能精密新材料股份有限公司
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