Carbon fiber forming process

A molding process, carbon fiber technology, applied in the direction of coating, can solve the problems of inability to make structural parts, low production efficiency, easy damage to strength, etc., to reduce shearing and heating time, long heating and shearing time, Avoid cost-increasing effects

Active Publication Date: 2016-09-28
NINGBO SHUANGMA MASCH IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are currently four mature application forms of carbon fiber. One is the hand lay-up method, in which the carbon fiber sheets impregnated with glue are cut into layers, or resin is applied while layering, and then hot-pressed. , the strength of the carbon fiber product made by this method is high, but the production efficiency is low; one is the winding molding method, which winds the carbon fiber monofilament on the carbon fiber shaft, this method is only suitable for making cylinders and hollow vessels, and the production efficiency Low; one is the molding method, which is to put the pre-impregnated carbon fiber material into the metal mold, pressurize the excess glue to overflow, and then cure it at high temperature. The carbon fiber products made by this method The strength is high, but the production efficiency is also low, and structural parts cannot be made; one is the long-fiber pellet injection molding method, which pre-processes carbon fibers to make pellets, and then injection molding through an injection molding machine. Although this

Method used

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  • Carbon fiber forming process
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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0037] Example 1

[0038] As with the carbon fiber molding equipment described above, this embodiment is different from it in that the fiber feeding structure 1 is used to store the continuous fibers and transport the continuous fibers to the feeding control structure through a hose. in.

Example Embodiment

[0039] Example 2

[0040] Like the carbon fiber molding equipment described above, this embodiment is different from it in that the plastic feeding structure 2 includes a feeding scale, which is used to measure the formula material, and the plastic feeding The structure is provided with at least one of the feeding scales, each of the feeding scales is used for weighing a kind of formula material, and the plastic feeding structure sends the formula material into the feeding control structure through the bottom outlet . The feeding scale is equipped with corresponding feeding bins and feeding devices for realizing feeding and feeding functions and facilitating continuous production. The shape of the formula materials includes granular shapes.

Example Embodiment

[0041] Example 3

[0042] As for the carbon fiber molding equipment described above, this embodiment differs from it in that figure 2 As shown, the compounding structure 3 is used to shear and melt the material to be processed; the compounding structure 3 includes: a motor 31, a reducer 32, a screw assembly, and a screw barrel 33;

[0043] The motor 31 is used to provide power for the mixing process, the output shaft of the motor 31 is connected to the input end of the reducer 32, and the output end of the reducer 32 is connected to the fixed end of the screw assembly, The speed reducer 32 is used to drive the screw assembly to rotate in the axial direction; the screw assembly includes at least two screws arranged side by side, and at least one type of helix is ​​provided on the screw, when the material to be processed When moving along the forward direction of the spiral, multiple forms of spirals are set, and the various forms of spirals are combined together, which is more cond...

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PUM

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Abstract

The invention discloses a carbon fiber forming process. The carbon fiber forming process comprises the following steps of 1, putting formula materials into a second feeding through hole according to the formula proportion; 2, shearing and heating the formula materials, so that the materials reach the molten state; 3, putting continuous fibers into first feeding through holes formed in the downstream of the second feeding through hole; 4, shearing the continuous fibers to obtain fiber fragments, meanwhile mixing the fiber fragments with the formula materials in the molten state, so that injection molding melt is formed, if an injection structure is switched off, implementing step 5, and if the injection structure is started, implementing step 6; 5, conveying the injection molding melt into an injection transfer structure, and if the injection structure is started, stopping the step 5 and implementing a step 6 in turn; 6, conveying the injection molding melt into the injection structure; and 7, after the capacity of the injection molding melt reaches the set value, conducting injection. By means of the carbon fiber forming process, time of high temperature damage of carbon fibers can be shortened, and the length of the carbon fibers in a finished product can be increased.

Description

technical field [0001] The invention relates to the field of injection molding machines, in particular to a carbon fiber molding process. Background technique [0002] Carbon fiber is a new type of inorganic fiber material with a carbon content above 90% (mass fraction), with high specific strength, high specific modulus, high temperature resistance, corrosion resistance, fatigue resistance, radiation resistance, electrical conductivity, heat transfer, and relative density A series of excellent properties, such as small, are typical high-performance fibers. Carbon fiber not only has the inherent characteristics of carbon materials, but also has the softness and processability of textile fibers. The components made of carbon fibers are light in weight, high in specific stiffness, and have a wide range of applications. However, there are currently four mature application forms of carbon fiber. One is the hand lay-up method, in which the carbon fiber sheets impregnated with gl...

Claims

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Application Information

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IPC IPC(8): B29C45/00B29C45/54B29C45/18B29K307/04
CPCB29C45/0005B29C45/1816B29C45/54B29C2045/185B29K2307/04
Inventor 陈炽辉刘玉鹏张洪施海明邹骞沈明聪
Owner NINGBO SHUANGMA MASCH IND CO LTD
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