Continuous casting electro hydraulic servo system signal acquisition monitoring system and signal acquisition monitoring method

An electro-hydraulic servo system and signal acquisition technology, applied in the direction of electrical program control, comprehensive factory control, etc., can solve the problems of high fault omission rate, insufficient state monitoring ability, long signal sampling period, etc., to improve the effectiveness and speed. performance, improve data collection speed and access efficiency, and reduce equipment downtime

Active Publication Date: 2016-10-05
BAOSHAN IRON & STEEL CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] In order to solve the problem existing in the prior art that it is difficult to accurately collect, monitor, analyze, and diagnose the high-speed signals of the electro-hydraulic servo system of the continuous casting production line, the present invention provides a signal acquisition and monitoring system of the continuous casting electro-hydraulic servo system and signal acquisition and monitoring The method can effectively solve the problems of long monitoring system signal sampling period, high fault false alarm rate, and insufficient state monitoring ability in the prior art. The details of the present invention are as follows:

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  • Continuous casting electro hydraulic servo system signal acquisition monitoring system and signal acquisition monitoring method
  • Continuous casting electro hydraulic servo system signal acquisition monitoring system and signal acquisition monitoring method
  • Continuous casting electro hydraulic servo system signal acquisition monitoring system and signal acquisition monitoring method

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Embodiment

[0081] The signal acquisition and monitoring system and the signal acquisition and monitoring method of the continuous casting electro-hydraulic servo system of the present invention are applied to the six-strand round billet continuous casting tundish slide electro-hydraulic servo system. The electro-hydraulic servo system of the tundish slide in this embodiment total 6 sets, 1 set for each flow, each set of skateboard electro-hydraulic servo system is composed of control system (S7-300 controller), servo valve, skateboard cylinder and other main components.

[0082] (refer to picture 1) Connect the detection module A1 of the signal acquisition and monitoring system A to the actuators 1a such as servo valves and oil cylinders of each existing electro-hydraulic servo device 1, and detect the actual stroke displacement change of the piston rod of the oil cylinder, the rod cavity of the oil cylinder respectively. Changes in the oil pressure of the cylinder rodless cavity, cha...

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Abstract

The present invention provides a continuous casting electro hydraulic servo system signal acquisition monitoring system and a signal acquisition monitoring method. Each electro hydraulic servo device is connected and provided with a signal acquisition monitoring system which is configured to collect data of the electro hydraulic servo device, and the signal acquisition monitoring system is connected with an industrial Ethernet which is provided with a data acquisition module and a diagnosis monitoring module and transmits the obtained signal data to the data acquisition module and the diagnosis monitoring module through the industrial Ethernet and then transmits the signal data to a following electro hydraulic servo control system. The continuous casting electro hydraulic servo system signal acquisition monitoring system and the signal acquisition monitoring method can collect signal states of a plurality of electro hydraulic servo systems in high speed at the same time, can improve long-term data record storage, trend analysis and automatic alarm diagnosis functions, improve the data acquisition speed and access efficiency, improve the validity and speedability of fault diagnosis of a continuous casting electro hydraulic servo system, reduce the probability of faults failing to report and decrease the down time caused by faults of the device.

Description

technical field [0001] The invention relates to a monitoring technology of equipment status signals, in particular to a high-speed signal acquisition and monitoring system and method applied to an electro-hydraulic servo system of a steelmaking and continuous casting production line. Background technique [0002] At present, in the steelmaking and continuous casting production lines of various iron and steel production enterprises, some control objects with high response speed requirements and complex control processes often use high-speed electro-hydraulic servo systems to achieve adjustment and control, such as continuous casting mold hydraulic vibration, And continuous casting crystallizer molten steel level control, etc. These high-speed and complex control processes usually require high control precision. Once the performance or state of the electro-hydraulic servo system deteriorates, it will easily lead to excessive precision or loss of control, resulting in continuou...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
Inventor 金国平夏春荣
Owner BAOSHAN IRON & STEEL CO LTD
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