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Method for separating blended iron oxide from iron powder

A technology for iron oxide and iron powder, applied in recycling technology, grain processing and other directions, can solve the problems of iron powder and iron oxide, high energy consumption cost, low yield and other problems, and achieve low energy consumption cost and low energy consumption. The effect of production cost and simple preparation process

Active Publication Date: 2016-12-07
济南鲍德炉料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Chinese patent CN2007101688837 discloses a method for purifying iron powder from steelmaking sludge coarse particles, but the iron powder produced by this method can only be collected to 0.096 mm, and the iron powder below 0.096 mm has more iron oxide impurities, resulting in lower grades. Low, only particles below 0.096 mm can be discarded, the yield of the product is low and the cost of energy consumption is high

Method used

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  • Method for separating blended iron oxide from iron powder
  • Method for separating blended iron oxide from iron powder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Production process: Raw materials - first stage screening (removal of particles larger than 0.42 mm and below 0.075 mm) - air separation and crushing system - second stage screening (removal of particles below 0.075 mm) - two-stage dry magnetic separation - Weigh the package.

[0036] Wherein, raw material composition and particle size are as shown in table 1 and table 2:

[0037] Table 1 raw material composition (%)

[0038]

[0039]

[0040] Table 2 Raw material particle size composition

[0041] Particle size mm

Proportion%

total%

0.425

0.25

3.76

0.18

3.73

7.49

0.15

6.7

14.19

0.12

16.63

30.82

0.109

5

35.82

0.096

1.53

37.35

0.080

6.2

43.55

0.075

17.2

60.75

Below 0.075

39.25

100

[0042] The first level of screening is used to remove particles beyond the product requirements, that is, particles above 0.42 mm and parti...

Embodiment 2

[0048]Production process: Raw material - first stage screening (remove particles larger than 0.42 mm and below 0.075 mm) - air separation and crushing system - second stage screening (remove particles below 0.075 mm) - two-stage magnetic separation - weighing volume packaging. Wherein, raw material is identical with embodiment 1.

[0049] The first level of screening is used to remove particles below the product requirements, that is, to remove particles and dust larger than 0.42 mm and below 0.075 mm. In order to improve the screening efficiency, an ultrasonic screening machine is used.

[0050] The winnowing and crushing system is used to crush iron oxide, because the pulverizer uses the collision of materials to achieve the crushing effect, and the crushing effect on iron oxide is better, but the crushing effect on iron powder is poor (good toughness, collision cannot crush iron powder). Part of the iron powder particles with a particle size less than 0.075mm can be remov...

Embodiment 3

[0055] Production process: Raw materials - first stage screening (removal of particles above 0.42 mm and below 0.075 mm) - air separation and crushing system - second stage screening (removal of particles below 0.075 mm) - two-stage dry magnetic separation - Weigh the package. Wherein, raw material is identical with embodiment 1.

[0056] The first level of screening is used to remove particles below the product requirements, that is, particles and dust above 0.42 mm and below 0.075 mm. In order to improve the screening efficiency, an ultrasonic screening machine is used.

[0057] The wind separation and crushing system is used to crush iron oxide, because the crushing machine uses the collision of materials to achieve the purpose of crushing, and the crushing effect on iron oxide is better, but the crushing effect on iron powder is poor (good toughness, collision cannot crush iron powder). During the crushing process, the powdered iron oxide adhered to the surface of the ir...

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Abstract

The invention provides a method for separating blended iron oxide from iron powder. The method comprises the steps that the iron powder with the grain size ranging from 0.075 mm to 1 mm is taken; the above iron powder is sorted, particles with the grain size larger than 0.42 mm and particles with the grain size smaller than 0.075 mm are removed, and a material I is obtained; the material I is subjected to winnowing type grinding treatment, and a material II is obtained; the material II is sorted, particles with the grain size smaller than 0.075 mm are removed, and a material III is obtained; and the material III is subjected to two-level dry method magnetic separation, and the iron powder is obtained. The iron oxide contained in the particles with the grain size ranging from 0.042 mm to 0.075 mm in the iron powder is separated out, only the iron powder is left (or a small amount of iron oxide is contained, and the requirement can be met as long as the grade reaches MFe88%), the grade can reach MFe88% or above accordingly, the yield is increased, and the iron powder production cost is reduced. The steps are simple, operation is convenient, and practicability is high.

Description

technical field [0001] The invention belongs to the technical field of powder crushing, in particular to a method for separating mixed iron oxide from iron powder. Background technique [0002] The quality of the iron powder used as a reducing agent requires a particle size between 0.42 mm and 0.075 mm, and a grade of MFe (elemental iron) ≥ 88%. The iron powder used as a reducing agent is produced by using coarse granular sludge from steelmaking. The coarse granular sludge is passed through three Magnetic separation, two-stage ball milling, water washing, drying and other processes produce iron powder with a particle size ranging from 1mm to 0.058mm and a grade of MFe70%, among which the iron powder with a particle size between 0.42mm and 0.125mm contains only A small amount of iron oxide particles and iron oxide powder adhering to the surface of iron powder, but the grade has met the quality requirement of MFe≥88%. At present, this part of iron powder can only be collected ...

Claims

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Application Information

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IPC IPC(8): B02C23/08B02C23/14B22F9/04B22F8/00
CPCB02C23/08B02C23/14B22F8/00B22F9/04Y02W30/50
Inventor 李明波江鹏刘长利韩冰蒋雪军刘国王若然张岐涛孙永栋
Owner 济南鲍德炉料有限公司
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