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Method for machining die casting metal part

A technology for casting metals and workpieces, which is applied in the field of processing die-casting metal parts, can solve problems such as difficult to eliminate peeling, achieve the effect of reducing the occurrence rate of peeling and improving the yield

Inactive Publication Date: 2017-06-27
BYD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In order to overcome the defect that it is difficult to eliminate peeling in the existing method of processing die-casting metal parts by sandblasting, the invention provides a method for processing die-casting metal parts

Method used

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  • Method for machining die casting metal part
  • Method for machining die casting metal part
  • Method for machining die casting metal part

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0023] Among them, according to a particularly preferred embodiment of the present invention, the material of the die-casting metal part is a zirconium-based amorphous alloy, the shot used in the shot peening treatment is a zirconium bead, and the Mohs hardness of the zirconium bead is ≥5.5 , the particle size of the zirconium beads can make the zirconium beads pass through a 100-200 mesh screen.

[0024] Wherein, the composition of the zirconium-based amorphous alloy can be various compositions of zirconium-based amorphous alloys, for example, containing 50-70% by weight of Zr, 10-40% by weight of Cu and 1-10% by weight of Ni.

[0025] Wherein, the polishing treatment may include at least one of manual polishing, mechanical polishing and chemical polishing.

[0026] Wherein, the polishing treatment can remove the concave-convex area of ​​the surface due to shot peening to a depth below the concave surface.

[0027] Wherein, the conditions of the sandblasting treatment have n...

Embodiment 1

[0033] The copper-based alloy (composed of Cu 75 mn 21 AL 4 ) die-casting metal parts obtained by die-casting are placed in a shot-peening machine for shot-peening treatment to obtain the workpiece after the shot-peening treatment, wherein the pressure of the shot-peening is 0.5MPa, and the time is 5 minutes, and the shot used for the shot-peening treatment is Zirconium beads with a Mohs hardness of 5.5 and a size capable of passing through a 300-mesh sieve.

[0034] Polishing the shot-peened workpiece to obtain a polished workpiece, wherein, the polishing process removes the concave-convex area on the surface caused by the shot-peening to a depth below the concave surface.

[0035] The polished workpiece is placed in a sandblasting machine for sand blasting to obtain a sand blasted workpiece, wherein the sandblasting pressure is 0.5 MPa, and the time is 3 minutes, and the used sand grains of the sandblasting process are glass beads. Its hardness is 5, and its size is able ...

Embodiment 2

[0051] The zirconium-based amorphous alloy (composed of Zr 55 al l0 Ni 5 Cu 30 ) die-casting metal parts obtained by die-casting are placed in a shot-peening machine for shot-peening treatment to obtain the workpiece after the shot-peening treatment, wherein the pressure of the shot-peening is 0.5MPa, and the time is 5 minutes, and the shot used for the shot-peening treatment is Zirconium beads, Mohs hardness 6, sized to pass through a 150-mesh sieve.

[0052] Polishing the shot-peened workpiece to obtain a polished workpiece, wherein, the polishing process removes the concave-convex area on the surface caused by the shot-peening to a depth below the concave surface. .

[0053] The polished workpiece is placed in a sandblasting machine for sand blasting to obtain a sand blasted workpiece, wherein the blasting pressure is 0.5 MPa and the time is 3 minutes, and the sand used for the blasting process is ceramic sand. Its hardness is 5.5, and its size is able to pass through ...

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Abstract

The invention provides a method for machining a die casting part. The method comprises the following steps that (1) the die casting metal part is subjected to shot blasting to obtain a workpiece subjected to shot blasting; (2) the workpiece subjected to shot blasting is polished to obtain a polished workpiece; and (3) the polished workpiece is subjected to sand blasting to obtain a workpiece subjected to sand blasting. Through the technical scheme, the occurrence rate of a sand buckle phenomenon after shot blasting can be remarkably decreased, and accordingly the finished product rate for machining the die casting metal part is greatly increased.

Description

technical field [0001] The invention relates to the field of metal processing, in particular to a method for processing die-casting metal parts. Background technique [0002] Die casting, the full name of pressure casting, refers to the casting method of filling the mold cavity with molten alloy under high pressure and high speed conditions, and cooling and forming under high pressure. It is the most widely used and fastest developing metal thermal forming in the casting process. One of the process methods. Die casting, as an advanced non-ferrous alloy precision parts forming technology, adapts to the requirements of product complexity, precision, light weight, energy saving and greening in modern manufacturing industry, and its application fields are constantly expanding. With the continuous improvement of die-casting equipment and process technology, the application range of die-casting products will continue to expand on the existing basis. [0003] The surface of die-c...

Claims

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Application Information

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IPC IPC(8): B24C1/00B24B1/00
CPCB24B1/00B24C1/00
Inventor 刘利强
Owner BYD CO LTD