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Gas expansion device and machining method and application of neckings of expansion pipe

A technology of a gas expansion device and a processing method, which is applied in the directions of earth-moving drilling, discharging machinery, etc., can solve the problems of flying heads, high defective rate, heavy weight, etc., and achieves reduced production cost, small bearing surface, and simple structure. Effect

Pending Publication Date: 2017-08-11
郭远军
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing gas expansion device (cracking device) is hereinafter referred to as the expansion device, such as: CN201611099345.2, CN201520283079.3, CN201510489513.8, CN201510556527.7 The connection part usually adopts the thread method (the thread needs to be machined) or the welding method or the butt welding method For connection, no matter which of the above methods is used for manufacturing, there will be weak points in the connection between the inflation head, the energy release head and the expansion tube, which will cause the connection part to crack first when the expansion device expands, and the flying head will appear.
[0003] The existing expansion device (fracturing device) still has many components, and the technical problems of complex processing and assembly processes for each component
[0004] For example, the patent document with the notification number CN205858345U discloses "plug, expansion tube, activator, liquid filling hole and lock valve, the plug is provided with an activator installation port, and the plug or expansion tube is provided with a liquid filling hole." ", although it saves a lot of parts and assembly steps compared with other expansion devices, there are still two processings at both ends of the expansion tube, that is, one end needs to be welded during assembly, and the other end needs to be threaded and sealed, or both ends are connected by welding. The welding master's technical level is extremely high. Less than 20% of the joints are welded with a constant thickness and no gaps. Thread processing, the two ends of the expansion tube after thread processing are weaker than the unprocessed tube body, so that there is a whole circle of weak points in the connection between the plug and the expansion tube, because there are stress weak points in the connection, and the use of plugs (full When the plug (filling head or discharge head) is threaded, the diameter of the plug (filling head or energy-discharging head) is slightly smaller than the diameter of the expansion tube body, resulting in a large force-bearing surface of the plug, large volume, and heavy weight. When the expansion device expands, the connection part will first Cracks and flying heads
[0008] Regardless of whether the gas cracking device in the prior art uses an activator, the lead wire needs to be connected to the expansion tube, and the lead wire needs to be sealed under high pressure, which directly leads to the shortage of large volume and heavy weight of the filling head.
[0009] The existing necking process uses rollers for necking, which is not easy to achieve uniform thickness. If it is used for mass production of expansion tubes, it will produce a high defective rate

Method used

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  • Gas expansion device and machining method and application of neckings of expansion pipe
  • Gas expansion device and machining method and application of neckings of expansion pipe
  • Gas expansion device and machining method and application of neckings of expansion pipe

Examples

Experimental program
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Effect test

Embodiment 1

[0055]An expansion device, comprising an expansion tube 1 and an inflatable ignition head 2, one end of the expansion tube 1 is shrunk and sealed, and the other end is shrunk with an inflatable ignition head 2, and a storage tank is formed between the necked sealing end 104 and the inflatable ignition head 2 Energy chamber 13; the inflatable ignition head 2 includes an inflatable seat body 201, a through hole 202, a valve chamber 203, an ignition chamber 204, an inflatable nozzle 4, a conductive valve 5, an insulating layer 6, a heating wire 8, a retaining ring 10 and a first Sealing ring 11, inflatable seat body 201 upper end middle position is provided with inflatable mouth 4, is provided with through hole 202 under inflatable mouth 4, is provided with valve chamber 203 below through hole 202, is provided with ignition chamber 204 below valve chamber 203, valve chamber 203 is provided with a conductive valve 5 and a first sealing ring 11, and a retaining ring 10 is provided i...

Embodiment 2

[0059] As the expansion device described in Embodiment 1, in order to facilitate the connection of the heating wire 8, one end of the conductive valve 5 is an inflatable conductive thimble 501, the other end is a conductive needle 503, and when the middle part is a conductive valve core 502, the conductive needle 503 is connected to the heating wire 8 One end, the other end of the heating wire 8 is connected to the inflatable seat body 201; the expansion tube is made of non-ferrous metal material or metal alloy or ABS or steel or copper alloy or aluminum alloy; The energy pressure is directly proportional; the material strength of the conduction valve 5 is slightly greater than the energy storage pressure in the energy storage chamber 13 bottles.

Embodiment 3

[0061] As the expansion device described in Embodiment 1 or 2, the bottle mouth 101 is provided with a sealing groove 105, and the sealing groove 105 is provided with a second sealing ring 12; The outer wall is provided with an external thread 206 matched with the internal thread 205; the thickness of the neck 102 is 20 mm, the thickness of the necked sealing end 104 is 20 mm, and the thickness of the bottle body 103 is 2 mm; the neck 102 of the expansion tube 1 and The shrinking sealing end 104 is formed by shrinking and thickening; the second sealing ring 12 is an O-ring.

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Abstract

The invention discloses a gas expansion device and a necking processing method and application of an expansion tube. The expansion device includes an expansion tube and an inflatable ignition head. The method is to fix the expansion tube through the clamp first, then rotate the expansion tube and heat the end of the expansion tube through the clamp, heat the end of the expansion tube until it is close to or reach plastic deformation, and after the front part of the shrinking mold touches the end of the expansion tube, The end of the expansion pipe moves from the front to the rear of the shrinking die, and the shrinking die extrudes and thickens the end of the expansion pipe, and the end of the shrinking end is thickened axially outward, and then the end of the expansion pipe is processed with a through-hole knife. Through-hole fixed aperture. The expansion tube is made into a pressure vessel by shrinking. The utility model has the advantages of simple structure, easy processing of structural components, low manufacturing cost, no flying head, no air leakage, safe transportation, no hidden danger of squib, and large expansion force.

Description

technical field [0001] The invention belongs to the technical field of expansion devices, and in particular relates to a gas expansion device and a necking processing method and application of an expansion tube. Background technique [0002] The existing gas expansion device (cracking device) is hereinafter referred to as the expansion device, such as: CN201611099345.2, CN201520283079.3, CN201510489513.8, CN201510556527.7 The connection part usually adopts the thread method (the thread needs to be machined) or the welding method or the butt welding method For connection, no matter which of the above-mentioned methods is used for manufacturing, there will be weak points in the connection between the inflation head, the energy release head and the expansion tube, which will cause the connection part to crack first when the expansion device expands, resulting in flying heads. [0003] The existing expansion device (fracturing device) still has technical problems of many compone...

Claims

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Application Information

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IPC IPC(8): E21C37/14
CPCE21C37/14
Inventor 郭远军
Owner 郭远军
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