Remote configurable large data collector in manufacturing environment and operation method thereof

Abstract

The invention discloses a remote configurable large data collector in manufacturing environment and an operation method thereof. The large data collector comprises an embedded intelligent acquisition unit arranged in a manufacturing site and a remote operation terminal; wherein the embedded intelligent acquisition unit comprises a micro controller, a data acquisition module, a data storage module, a data interaction module, a wireless network receiver, a serial port, a sensor plugging board and other auxiliary modules; the remote operation terminal comprises a human-computer interaction module and a configuration file setting item; users write a configuration file through a remote human-computer interface according to production needs, an intelligent terminal issues the configuration file, the configuration file is stored immediately through the wireless network receiver after receiving, the configuration file is processed through the micro-controller after reading, and a configuration sequence is generated and is issued to the sensor needed to be configured to complete a configuration process. The collector manages nodes integrally through the remote control to achieve more flexible and dynamic configuration in data collection equipment in an entire production line.

Description

technical field [0001] The invention relates to intelligent big data collection equipment, in particular to a remotely configurable big data collector and an operating method thereof in a manufacturing environment. Background technique [0002] Data collection is the process of collecting data from an external manufacturing environment using certain collection devices. The obtained data is transmitted to the system for analysis and processing, and the manufacturing process is inseparable from the support of production workshop data. [0003] In the traditional manufacturing environment, the data collection methods are basically fixed. Workers deploy sensors and arrange their collection tasks according to the production requirements and the respective functions of the sensors, and the sensors collect production data according to the task requirements. When the acquisition task changes, we need to change the acquisition parameters of the sensor nodes, such as reconfiguring th...

AI Technical Summary

Problems solved by technology

[0004] There are many manufacturing equipment and wiring on the production line, and the distribution of sensors is also very complicated

The traditional static configuration method is to use the configuration data memory and node combination, but the internal configuration data of the system will be lost after the system is powered off, and the configuration data must be input to the nodes that need to be reconfigured one by one at the manufacturing site during the next configuration, which will increase workload and low efficiency

In a system containing a microprocessor chip, the microprocessor can also be used to generate the configuration sequence, put the configuration data into the sensor node, and complete the configuration process, but this can only be configured locally and cannot meet the needs of remote configuration

Moreover, once the configuration data is entered incorrectly, it is difficult to check the configuration execution, which will have a great impact on data collection and is not conducive to production

Due to the scattered distribution of nodes on the manufacturing site and the lack of a unified management interface, it is difficult to realize the integrated management of configuration nodes and the real-time configuration requirements

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