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Polyvinyl alcohol membrane and preparation method thereof as well as polarizing film prepared by polyvinyl alcohol membrane

A polyvinyl alcohol-based film, polyvinyl alcohol technology, applied in optics, optical elements, polarizing elements, etc., can solve the problems of inconsistent thickness, fractured dyeing, unevenness, etc., to reduce uneven drying degree, uniform volatilization speed, Guaranteed effect of optical performance

Active Publication Date: 2017-09-22
CHINA PETROCHEMICAL CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For the polarizing film, in addition to the high transmittance requirement for visible light, there is also a high surface finish requirement. The polyvinyl alcohol-based film prepared on the production line of the prior art has the following technical problems: 1. The width of the polyvinyl alcohol-based film The larger the thickness, the thickness of the two sides and the middle of the polyvinyl alcohol film will be inconsistent, which may cause the surface undulation height of the local area of ​​the polyvinyl alcohol film to be too large, resulting in insufficient surface finish of the polyvinyl alcohol film; 2. Due to the drying process The optical uniformity of the two sides of the polyvinyl alcohol film obtained due to poor control is inconsistent; 3. The polarizing film is made of a polyvinyl alcohol film with insufficient surface finish and inconsistent optical uniformity, which is prone to breakage and staining during the stretching process Inhomogeneity and other conditions are not conducive to production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] This implementation discloses a polyvinyl alcohol-based film. The raw materials for preparation include the following components in parts by mass: 25-33% polyvinyl alcohol, 9-18% plasticizer, 1% surfactant and antioxidant Below, the degree of polymerization of polyvinyl alcohol is 1500-3000, the degree of alcoholysis is 97-100mol%; the plasticizer is a polyhydroxy compound, preferably glycerin, the purity is ≥ 99.5%, and the antioxidant is selected as 1010 / 168 as 1:1 Compositions. This polyvinyl alcohol-based film is an initial film or an original film for producing a polarizing film.

[0049] This embodiment also provides a method for preparing a polyvinyl alcohol-based film, the steps are as follows:

[0050] Step 1, mixing, plasticizing, defoaming: After further complete alcoholysis, purification and washing of polyvinyl alcohol raw materials, put them into a twin-screw extruder for mixing and plasticizing with plasticizers, surfactants and antioxidants , defoaming...

Embodiment 2

[0058] The difference between this embodiment and embodiment 1 is that

[0059] Step 4, secondary drying: send the film peeled off in step 3 to 20 drying rollers for further dehydration and drying, and the surface temperature of the drying rollers is controlled at 85°C. From the first drying roll to the end of the last drying roll, the drying temperature of the roll surface decreases gradually, and the temperature difference between adjacent rolls is equal to 1°C. The speed of the drying roll is: the speed of the first half of the drying roll is constant; the speed of the second half of the drying roll gradually increases, and between adjacent drying rolls, the speed of the faster drying roll is equal to 105% of the speed of the slower drying roll. Since the number of drying rollers in this scheme is 20, the speed of the first 10 drying rollers is 5m / min, and the speed of the 11th drying roller is increased on the basis of 5m / min, that is, 5.25m / min, and the subsequent ones in...

Embodiment 3

[0064] Step 4, secondary drying: send the film peeled off in step 3 to a plurality of even-numbered drying rollers for further dehydration and drying, and the surface temperature of the drying rollers is controlled at 80°C. From the first drying roll to the end of the last drying roll, the drying temperature of the roll surface decreases gradually, and the temperature difference between adjacent rolls is equal to 1°C. The speed of the drying roll is: the speed of the first half of the drying roll is constant; the speed of the second half of the drying roll gradually increases, and between adjacent drying rolls, the speed of the faster drying roll is less than 105% of the speed of the slower drying roll.

[0065] Step 5, three times of drying: the film leaving the last drying roller in step 4 is sent to the air flotation drying box for suspension drying, and the drying temperature is 125 °C;

[0066] Step 6: Humidity adjustment: Before the membrane in step 5 leaves the air flot...

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Abstract

The invention relates to the technical field of preparation of thin films or sheets, in particular to a polyvinyl alcohol membrane and a preparation method thereof as well as a polarizing film prepared by the polyvinyl alcohol membrane. A membrane preparing stock solution is prepared from the following raw materials: a plasticizer, a surfactant, an antioxidant and polyvinyl alcohol; any surface fluctuation height of the prepared polyvinyl alcohol membrane is smaller than or equal to 20nm; in addition, any areas of the polyvinyl alcohol membrane have identical surface morphology. The polarizing film is prepared by adopting the polyvinyl alcohol membrane, so that the membrane is not easy to break in the preparation process, and uniform tension and dyeing are ensured.

Description

technical field [0001] The invention relates to the technical field of manufacturing a front film or sheet, in particular to a polyvinyl alcohol-based film, a preparation method thereof, and a polarizing film prepared therefrom. Background technique [0002] Polyvinyl alcohol (PVA) film is an important raw material for making polarizing film, a key component of liquid crystal display (LCD), and is a high-tech optical material in the downstream high-end application field of PVA. Polarizing film (polarizing film) is a new material that is in short supply in my country that is encouraged by the state. During the 13th Five-Year Plan period, the localization rate of glass substrates, polarizing films and PVA optical films in liquid crystal panels and upstream industrial chains will reach 30%. % or more, the current localization rate of liquid crystal panels and upstream polarizing films in my country is only 3-8%, while the self-sufficiency rate of PVA optical films is almost zero...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L29/04B29D7/01G02B5/30
CPCB29D7/01C08J5/18C08J2329/04C08L29/04C08L2203/16C08L2203/20G02B5/3033
Inventor 吕惠霞张军华黎园
Owner CHINA PETROCHEMICAL CORP