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Floating hydraulic machine and operating method thereof

A hydraulic press, floating technology, applied in the direction of manufacturing tools, die-casting molds, ceramic molding machines, etc., can solve the problems of large thickness errors of green bodies, and achieve the effects of fast molding speed, good product consistency, and high molding efficiency

Pending Publication Date: 2017-11-17
MAANSHAN QILI ELECTRICAL & MECHANICAL EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Aiming at the problem in the prior art that the thickness error of the green body of the magnetic slurry after product forming is large, the present invention provides a floating hydraulic press and its working method

Method used

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  • Floating hydraulic machine and operating method thereof
  • Floating hydraulic machine and operating method thereof
  • Floating hydraulic machine and operating method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] combined with Figure 1-5 , a magnetic product molding system in a floating hydraulic press, including a mold base 16 located in the body 1, a piston 8 located at the bottom of the mold base 16, a magnetizing device on the top of the mold base 16, and an upper piston on the top of the magnetizing device 83, also includes a material injection device, the material injection device is provided with a pusher device, the pusher device communicates with the injection hopper 151, and the outlet of the injection hopper 151 communicates with the mold frame 16.

[0041]Utilize the pushing device in the injection hopper 151, utilize the pump pressure action to be able to make moisture content low (the prior art is generally 32%-36%, is 28%-36% in the present application, can be 28% during specific use, 29%, 30%, 35% or 36%) of the magnetic slurry is transported to the formwork 16 with fast forming speed, high forming efficiency, good product consistency and no defects.

[0042] T...

Embodiment 2

[0057] A kind of magnetic product forming system in a kind of floating hydraulic press of this embodiment is the same as embodiment 1, and a kind of magnetic product forming process of this embodiment, its steps are:

[0058] A, construct a kind of magnetic product forming system in a kind of floating hydraulic press described in embodiment 1,

[0059] B. Feeding: The motor-driven agitator stirs the magnetic slurry in the injection hopper 151 of the injection device, and the injection hopper 151 utilizes the effect of the high-power delivery pump of the pusher device to mix the slurry with a moisture content of 28%-36%. Magnetic slurry, inject magnetic material into the mold cavity of the mold base 16 through the magnetic material delivery pipeline, after filling the slurry in the mold cavity, close the slurry delivery inlet of the mold cavity;

[0060] C. High-pressure sealing and pressing and magnetizing: the pumping station 91 drives the upper piston 83 to move downward thr...

Embodiment 3

[0065] A lower limiting device for forming magnetic slurry in a floating hydraulic press in this embodiment includes a mold frame 16 located in the fuselage 1, the piston 8 is located at the bottom of the mold frame 16, and the top of the mold frame 16 is a magnetizing device. The top of the magnetizing device is an upper piston 83, which also includes an encoder, a pressure sensor and a hydraulic system. The encoder is located in the piston 8, and the pressure sensor is located in the mold cavity of the mold frame 16. Both the encoder and the pressure sensor are connected to the hydraulic system. The system is connected with the lower cylinder 82 which drives the piston 8 .

[0066] After the product in the prior art stops pressing, the speed of the formwork 16 cannot be reduced to zero immediately due to the driving force of the piston 8. The piston 8 has a buffer stage, which is the buffer stroke error of the piston 8. During this period, Because the mold base 16 has a cert...

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Abstract

The invention discloses a floating hydraulic machine and an operating method thereof, and belongs to the technical field of magnetic materials. The floating hydraulic machine comprises a mold base located in a machine body. A piston is located at the bottom of the mold base. A magnetizing device is located at the top of the mold base. An upper piston is located at the top of the magnetizing device. The floating hydraulic machine further comprises an injection device. A pushing device is arranged in the injection device and communicates with an injection hopper. An outlet of the injection hopper communicates with the mold base. The floating hydraulic machine further comprises an encoder, a pressure sensor and a hydraulic system, wherein the encoder is located in the piston, the pressure sensor is located in a mold cavity of the mold base, and both the encoder and the pressure sensor are connected with a hydraulic system; and the hydraulic system is connected with a lower oil cylinder, and the lower oil cylinder drives the piston. By adoption of the floating hydraulic machine and the operating method thereof, the problem of thickness errors of a blank of a product formed by magnetic slurry in the prior art is solved, forming errors of magnetic products can be reduced, and the forming rate of the products is increased.

Description

technical field [0001] The invention relates to the technical field of magnetic materials, in particular to a floating hydraulic press and a working method thereof. Background technique [0002] With the development of industry, my country has become a big producer of magnetic materials. The production of magnetic materials requires the preparation of aqueous slurry, wet pressing, sintering, grinding, sorting, and packaging. Wet pressing is the most important of all processes. The key process, so the wet press molding press has attracted the attention of manufacturers. The pressing process commonly used in China is the upward pressure floating type, and the state during the slurry pressing process restricts the magnetic properties of the product to a maximum of 9 grades. The upper oil cylinder presses the mold cavity to float downward, and the lower die head is fixed, forcing the volume of the cavity to decrease, so that the water in the permanent magnet slurry is squeezed o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B1/26B28B17/00H01F13/00
CPCH01F13/003B28B1/261B28B1/265B28B17/00B28B17/0081
Inventor 王国华罗晓峰汪城杨俊王文杰
Owner MAANSHAN QILI ELECTRICAL & MECHANICAL EQUIP CO LTD