Aluminum alloy water-based die-casting releasing agent and preparation method thereof

A release agent, aluminum alloy technology, applied in casting molding equipment, metal processing equipment, casting molds, etc., can solve the problems of aluminum-magnesium alloy corrosion, unstable emulsion, easy skinning, etc., to improve production efficiency and shorten research and development. Periodic, easy-to-tune effects

Active Publication Date: 2017-11-24
富兰克润滑科技(太仓)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, domestic die-casting water-based release agents generally have the problem of emulsion instability, which is manifested as easy skinning, precipitation, delamination, and corrosion to aluminum-magnesium alloys to a certain extent.

Method used

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  • Aluminum alloy water-based die-casting releasing agent and preparation method thereof
  • Aluminum alloy water-based die-casting releasing agent and preparation method thereof
  • Aluminum alloy water-based die-casting releasing agent and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Add water 40%, triethanolamine 5%, Clariant HOSTAGLISS L4 water-soluble synthetic ester 18%, Momentive silicone oil emulsion 334-50 25%, BASF polyethylene wax emulsion WE-7 12%.

[0026] The preparation method comprises the following steps:

[0027] 1) According to the above ratio, prepare the preparation materials of the aluminum alloy water-based die-casting release agent;

[0028] 2) Add 30% water and triethanolamine into the container, and add water-soluble synthetic ester at a stirring speed of 2000 rpm;

[0029] 3) After continuing to stir for a period of time, add the remaining 70% of water, silicone oil emulsion and polyethylene wax emulsion, and stir evenly at a stirring speed of 750 rpm.

Embodiment 2

[0031] Add water 70%, triethanolamine 2%, Clariant HOSTAGLISS L4 water-soluble synthetic ester 6%, Momentive silicone oil emulsion 334-50 14%, BASF polyethylene wax emulsion WE-7 8%.

[0032] The preparation method comprises the following steps:

[0033] 1) According to the above ratio, prepare the preparation materials of the aluminum alloy water-based die-casting release agent;

[0034] 2) Add 30% water and triethanolamine into the container, and add water-soluble synthetic ester at a stirring speed of 2000 rpm;

[0035] 3) After continuing to stir for a period of time, add the remaining 70% of water, silicone oil emulsion and polyethylene wax emulsion, and stir evenly at a stirring speed of 750 rpm.

Embodiment 3

[0037] Add water 50%, triethanolamine 4%, Clariant HOSTAGLISS L4 water-soluble synthetic ester 15%, Momentive silicone oil emulsion 334-50 22%, BASF polyethylene wax emulsion WE-7 9%.

[0038] The preparation method comprises the following steps:

[0039] 1) According to the above ratio, prepare the preparation materials of the aluminum alloy water-based die-casting release agent;

[0040] 2) Add 30% water and triethanolamine into the container, and add water-soluble synthetic ester at a stirring speed of 2000 rpm;

[0041] 3) After continuing to stir for a period of time, add the remaining 70% of water, silicone oil emulsion and polyethylene wax emulsion, and stir evenly at a stirring speed of 750 rpm.

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Abstract

The invention provides an aluminum alloy water-based die-casting releasing agent. The aluminum alloy water-based die-casting releasing agent is prepared from the following components in percentage by weight: 40 to 70 percent of water, 2 to 5 percent of triethanolamine, 6 to 18 percent of water soluble synthetic ester, 14 to 25 percent of silicone emulsion and 8 to 12 percent of polyethylene wax emulsion. The invention also provides a preparation method of the aluminum alloy water-based die-casting releasing agent. The finished emulsion provided by the invention has the advantages of white color, uniformity, delicateness and no layering in centrifuging and standing; meanwhile, the aluminum alloy water-based die-casting releasing agent has good dispersity in water and is mixed with a small amount of ammonia and aqueous solution to rapidly form stable white emulsion; the white emulsion and other components of the releasing agent can form a stable balance system which is easy to blend.

Description

technical field [0001] The invention relates to the field of water-based release agents, in particular to an aluminum alloy water-based die-casting release agent and a preparation method thereof. Background technique [0002] As a high-quality metal with light weight, high strength and corrosion resistance, aluminum alloy is processed into various profiles through die casting (referred to as die casting), and is widely used in many industrial fields. The aluminum alloy material is heated and melted, injected into the mold cavity under high pressure in a liquid state, and the mold is opened and the top part is released in a short time. In order to ensure the smooth release of the product, a release agent must be sprayed on the surface of the mold cavity before injection. . In the aluminum alloy die-casting process, the release agent mainly plays three roles: (1) Before the metal liquid injection, by spraying the release agent, an isolation film is formed on the surface of th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/02C10M177/00B22C3/00B22D17/22C10N40/36
CPCB22C3/00B22D17/2209C10M173/02C10M177/00C10M2205/022C10M2205/16C10M2215/042C10N2040/36
Inventor 范成力姚婷丁佳孙芹王建洪姚灏赟
Owner 富兰克润滑科技(太仓)有限公司
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