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Residual magnetism gradient distribution controlled NdFeB permanent-magnet material and preparation method thereof

A permanent magnet material and gradient distribution technology, applied in the direction of magnetic materials, inorganic material magnetism, magnetic objects, etc., can solve the problems of invariable gradient, complex structure design, and poor adaptability to conditions, so as to reduce the complexity of design and make the preparation method simple Ease of operation and short production cycle

Active Publication Date: 2017-12-01
CENT IRON & STEEL RES INST
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  • Application Information

AI Technical Summary

Problems solved by technology

One is that for an analyzer with a constant magnetic field, in order to generate a gradient magnetic field, additional gradient coils and other signal conversion and amplification systems need to be added to the analyzer, which on the one hand increases the complexity of the system and makes the system reliable. The performance and stability will decrease, and the cost will increase
On the other hand, the gradient coil will generate eddy current, which affects the system signal-to-noise ratio and gradient switching speed
The other is an analyzer with a fixed magnetic field gradient. Through structural design, it generates a constant gradient magnetic field between the air gaps of the pole plates. The structural design of this analyzer is relatively complicated, requiring magnets, yokes, and gradient plates. etc. to cooperate with the assembly, the production process is complicated, and its gradient is not variable, and the test conditions are poorly adaptable
[0004] Not only in the field of oil exploration, but also in many fields such as medical treatment, fuel cells, environmental science or in different industrial application environments, gradient magnetic fields will be used, and the corresponding gradient magnetic fields are passed through permanent magnets, soft magnetic materials (yokes) These devices are often designed more complicated, especially in the selection of electromagnetic materials, the shape and size design of magnetic poles, yokes and iron cores, the winding method of excitation coils, Parameter setting, reasonable layout of coils and cooling devices and many other aspects require strict design and exploration. Obviously, these tasks have brought challenges to the design of gradient magnetic field generators.
The traditional hot-pressing / thermo-rheological method adopted in Chinese invention patent application CN 102982935 A etc. cannot prepare magnets with controllable remanence gradient distribution

Method used

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  • Residual magnetism gradient distribution controlled NdFeB permanent-magnet material and preparation method thereof

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preparation example Construction

[0058] A method for preparing a NdFeB permanent magnet material with controllable remanence gradient distribution, comprising the following steps:

[0059] (1) Raw material preparation

[0060] Prepare permanent magnet material raw materials according to the following material composition ratio: The chemical composition of NdFeB permanent magnet material is expressed in mass percentage: Nd 28-30%, Ga 0.3-0.7%, Co 4-6%, B0.8-1.2 %, Al 0.18-0.28%, Cu 0.1-0.3%, M 0.06-0.1%, and the balance is Fe. Wherein, M is one or more of Dy, Ho and Tb.

[0061] In order to compensate the burning loss of rare earth Nd in the process of alloy smelting, add 1-2% more metal Nd to compensate in the process of batching.

[0062] (2) Melting and rapid quenching

[0063] The configured NdFeB raw materials are smelted in a vacuum electric arc furnace or an induction melting furnace to obtain corresponding alloy ingots; the smelted alloy ingots are roughly crushed and put into a vacuum quenching fur...

Embodiment 1

[0079] NdFeB permanent magnet material (block magnet) with remanence gradient distribution, the composition is 28% Nd, 0.5% Ga, 4% Co, 0.9% B, 0.18% Al, 0.25% by mass percentage % Cu, 0.08% Dy, and the rest is iron for batch smelting.

[0080] During the quick quenching process, the temperature is 1200°C, the injection pressure is 0.03Mpa, the quick quenching roll speed is 20m / s, and the particle size of the magnetic powder is 0.2-0.5mm.

[0081] Gradient pressure and variable flow rate are used to carry out the hot-pressing thermo-rheological process. The first stage of hot-pressing is heat preservation for 60s, the second stage is heat preservation for 65s, and the pressure of the lower cylinder in the third stage is 6.8t; the thermorheological temperature is 850°C, and the movement speed of the upper and lower cylinders in the initial stage Both are 3mm / s, and the uniform movement time is 45s; in the second stage, the movement speed of the upper cylinder is 3mm / s, the movem...

Embodiment 2

[0084] NdFeB permanent magnet material (block magnet) with remanence gradient distribution, the composition is 29% Nd, 0.7% Ga, 5% Co, 1.0% B, 0.24% Al, 0.1% by mass percentage % Cu, 0.08% Tb, and the rest is iron for batch smelting.

[0085] During the quick quenching process, the temperature is 1230°C, the injection pressure is 0.04Mpa, the quick quenching roll speed is 30m / s, and the particle size of the magnetic powder is 0.1-0.4mm.

[0086] Gradient pressure and variable flow rate are used to carry out the hot-pressing thermo-rheological process. The first stage of hot-pressing is held for 65s, the second stage is held for 63s, and the pressure of the lower cylinder in the third stage is 7t; the thermorheological temperature is 890°C. In the initial stage, the motion speed of the upper and lower cylinders is 4mm / s, and the uniform motion time is 42s; in the second stage, the motion speed of the upper cylinder is 4mm / s, and the motion speed of the lower cylinder is 4.5mm / s...

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Abstract

The invention belongs to the field of a magnetic field, and particularly relates to a residual magnetism gradient distribution controlled NdFeB permanent-magnet material and a preparation method thereof. The NdFeB permanent-magnet material comprises the chemical constituents based on percent by mass: 28-30% of Nd, 0.3-0.7% of Ga, 4-6% of Co, 0.8-1.2% of B, 0.18-0.28% of Al, 0.1-0.3% of Cu and 0.06-0.1% of M with balance being Fe, wherein the M is one or more of Dy, Ho and Tb. The NdFeB permanent-magnet material is prepared by employing gradient temperature control and pressure control hot-pressing and segmented variable-flow-speed and variable-pressure thermorheological process, is simple in process and short in period, and moreover, the prepared permanent-magnet material also has the advantages of residual magnetism controllability.

Description

technical field [0001] The invention belongs to the field of magnetic materials, in particular to a NdFeB permanent magnet material with controllable remanence gradient distribution and a preparation method thereof. Background technique [0002] Using nuclear magnetic resonance to analyze petroleum cores, porosity (total porosity, effective porosity, clay-bound water porosity, etc.), free fluid index (percentage of movable fluid), pore size distribution, and permeability can be obtained from a rock sample. A variety of parameters, with significant advantages of non-destructive testing, one machine with multiple parameters, and the same multiple parameters. my country's oilfields are dominated by continental sedimentary oilfields. Its main feature is that there is serious heterogeneity in the reservoir, so it is necessary to use nuclear magnetic resonance core analysis. The magnet system is the core component of the nuclear magnetic resonance core analyzer, which can provid...

Claims

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Application Information

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IPC IPC(8): H01F1/057H01F1/08C22C38/10C22C38/06C22C38/16C22C33/02
CPCC22C33/0278C22C38/002C22C38/005C22C38/06C22C38/10C22C38/16H01F1/0576
Inventor 朱明刚靖征李卫郭朝晖左志军李梦玉姜瑞姣王誉
Owner CENT IRON & STEEL RES INST
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