Manufacturing process of connecting rod of steering axle

A manufacturing process and steering bridge technology, applied in the direction of metal material coating process, etc., can solve the problems of low material utilization rate, increased flow resistance, and high labor intensity of operators, so as to improve the corrosion resistance and shorten the forging cycle. , the effect of improving utilization

Inactive Publication Date: 2018-01-12
安徽东皖车桥科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the forgings produced by free forging have low material utilization rate, poor heat treatment hardenability, basically cut off the metal flow line, and the mechanical properties and uniformity of the structure cannot be guaranteed.
Traditional die forging methods include upsetting, punching, die forging and other processes. Forgings produced by traditional die forging methods must have punching core materials, and because the inner and outer walls of forgings have large draft angles, the forging allowance Large, so there is also the problem of low material utilization; in addition, the metal flow line will be cut off during the process of machining forgings, the processing technology is more cumbersome, the production efficiency is not high, and there is a large draft on the side wall of the forging When the inclination is increased, the flow resistance of the metal in the forging mold cavity increases, and greater equipment pressure is required during forging
[0003] The steering axle for forklift is one of the main parts on the steering axle of the forklift. It can make the forklift drive stably and transmit the driving direction sensitively. The mass production of this product requires a lot of labor for the operator, and the product quality depends entirely on human control and labor-intensive. process, it is not suitable to use this process, the production efficiency is very low

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment one: a kind of manufacturing process of steering bridge connecting rod, comprises the following steps:

[0015] A manufacturing process of a steering bridge connecting rod is characterized in that it comprises the following steps:

[0016] a) The mass percentages of the chemical components of the alloy steel bar are: C: 1.57%, Si: 1.25, Mn: 0.35%, Mg: 0.45%, P: 0.025%, Al: 1.3%, S: 0.012%, Ti: 0.2%, Mo: 0.025%, Ni: 0.1%, V: 0.012%, the balance is Fe and unavoidable impurities;

[0017] b) After the alloy steel bar is blanked, put it into the heating furnace for heating, heat it to a temperature of 1100°C, and keep it warm for 16 minutes. The bar after the heat preservation is upset and drawn out by an air hammer to make a connecting rod close to the size. When forging, it is necessary to strike slowly with a light hammer, repeatedly upsetting and pulling, and crush the core structure of the material. The initial forging temperature is controlled at 1060°C, a...

Embodiment 2

[0020] Embodiment two: a kind of manufacturing process of steering bridge connecting rod, comprises the following steps:

[0021] A manufacturing process of a steering bridge connecting rod is characterized in that it comprises the following steps:

[0022] a) The mass percentages of the chemical components of the alloy steel bar are: C: 2.04%, Si: 1.3%, Mn: 0.5%, Mg: 0.55%, P: 0.03%, Al: 1.45%, S: 0.018%, Ti : 0.27%, Mo: 0.033%, Ni: 0.15%, V: 0.018%, the balance is Fe and unavoidable impurities;

[0023] b) After the alloy steel bar is cut, put it into the heating furnace to heat, heat it to a temperature of 1150 ° C, and keep it warm for 20 minutes. The bar after heat preservation is upset and drawn out by an air hammer to make a connecting rod close to the size , When forging, light hammer and slow blow, repeated upsetting and pulling, crush the core structure of the material, the initial forging temperature is controlled at 1080 ℃, and the final forging temperature is 900...

Embodiment 3

[0026] Embodiment three: a manufacturing process of a steering bridge connecting rod, comprising the following steps:

[0027] A manufacturing process of a steering bridge connecting rod is characterized in that it comprises the following steps:

[0028] a) The mass percentages of the chemical components of the alloy steel bar are: C: 2.54%, Si: 1.35%, Mn: 0.65%, Mg: 0.65%, P: 0.035%, Al: 1.6%, S: 0.025%, Ti : 0.35%, Mo: 0.040%, Ni: 0.2%, V: 0.024%, the balance is Fe and unavoidable impurities;

[0029] b) After the alloy steel bar is cut, put it into the heating furnace for heating, heat it to a temperature of 1150°C, and keep it warm for 25 minutes. The bar after heat preservation is upset and drawn out by an air hammer to make a connecting rod close to the size , When forging, light hammer should be hit slowly, repeated upsetting and pulling, to crush the core structure of the material, the initial forging temperature should be controlled at 1100°C, and the final forging t...

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PUM

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Abstract

The invention discloses a manufacturing process of a connecting rod of a steering axle. According to the manufacturing method, an alloy steel bar comprises the following chemical components in percentages by mass: C greater than or equal to 1.57% but less than or equal to 2.54%, Si greater than or equal to 1.25% but less than or equal to 1.35%, Mn greater than or equal to 0.35% but less than or equal to 0.65%, Mg greater than or equal to 0.45 but less than or equal to 0.65%, P greater than or equal to 0.025 % but less than or equal to 0.035%, Al greater than or equal to 1.3% but less than or equal to 1.6%, S greater than or equal to 0.012% but less than or equal to 0.025%, T greater than or equal to 0.20% but less than or equal to 0.35%, Mo greater than or equal to 0.025% but less than orequal to 0.040%, Ni greater than or equal to 0.1% but less than or equal to 0.2%, V greater than or equal to 0.012% but less than or equal to 0.024% and the balance of Fe and inevitable impurities. Aforge piece produced by the process method is small in allowance, the utilization ratio of the material can be improved effectively, the integrity of a metal flow line of the forge part is guaranteedand the mechanical properties of tissues of the forge part are enhanced; the pressure required by forging is also relatively small, and the forging period of the forge piece is shortened effectively.

Description

technical field [0001] The invention mainly relates to the technical field of steering axles, in particular to a manufacturing process of steering axle connecting rods. Background technique [0002] In the prior art, the forging of the steering axle is usually produced by free forging or traditional die forging. However, the forgings produced by free forging have low material utilization rate, poor heat treatment hardenability, basically cut off the metal flow line, and the mechanical properties and uniformity of the structure cannot be guaranteed. Traditional die forging methods include upsetting, punching, die forging and other processes. Forgings produced by traditional die forging methods must have punching core materials, and because the inner and outer walls of forgings have a large draft angle, the forging allowance Large, so there is also the problem of low material utilization; in addition, the metal flow line will be cut off during the process of machining forging...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/06C22C38/14C22C38/12C22C38/08C21D8/06C23C8/22C23C22/73C23F17/00
Inventor 毕胜学
Owner 安徽东皖车桥科技有限公司
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