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A kind of repair material for steel ladle and preparation method thereof

A repairing material and ladle technology, applied in the field of refractory materials, can solve problems such as difficult to accurately control the amount of water added to the repairing material, affect the use effect of the repairing material, add too much or too little water, etc., achieve excellent self-flowing properties, a wide range of applications, The effect of simple and convenient operation

Active Publication Date: 2021-06-08
洛阳利尔功能材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Traditional repairing materials need to be mixed with water. In the process of on-site construction, it is difficult to accurately control the amount of water added to the repairing materials. Field workers generally add water based on experience, and it is easy to add too much or too little water, which will affect the repairing materials. The effect of use; the on-site repair material needs to be fully stirred after adding water, and the site needs to have a mixer, which requires a large investment. If the site is manually mixed, it is difficult to mix evenly; when the repair material is added, the ladle is in a "red hot" state. After adding water and stirring, the wet repairing material is added to the repaired part of the ladle, so that the refractory material in the ladle is in a state of rapid cooling, which is likely to cause cracks in the refractory material and increase the danger of using the ladle

Method used

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Examples

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Effect test

preparation example Construction

[0043] A preparation method for repairing material for a ladle, said method specifically comprising the following steps:

[0044] (1) Preparation of fine powder homogenized material:

[0045] Corundum and / or bauxite fine powder, activated alumina fine powder, magnesia fine powder, sepiolite, silica fine powder, additives, etc. are weighed according to the formula requirements, and packed into bags, and added to the mixer after the verification weight is correct. After mixing, the single weight is fixed and bagged for later use;

[0046] (2) Ingredients and mixes:

[0047] Add fine powder homogenized material and fibrous sepiolite to the mixing mill according to the requirements of the formula sheet, then add magnesia and corundum particles of ≤1mm, stir for 5-10 minutes, and then add 3-1mm and 5-3mm corundum Or bauxite pellets, after stirring for 5-10 minutes, discharge;

[0048] (3) Packaging, storage and transportation:

[0049] The finished product is packaged in plasti...

Embodiment 1

[0052] The percentage that is used for present embodiment to prepare ladle repair material is:

[0053] Fused white corundum with a particle size of 5~3mm, Al with a particle size of 3~1mm and 1~0mm 2 o 3 ≥88% bauxite dosage is 24%, 25%, 20% respectively; 200 mesh fused white corundum fine powder 18%; magnesia particles and fine powder MgO≥95% are 1~0mm and 200 mesh fused magnesia , the addition amount is 4% and 5% respectively; the addition amount of fibrous sepiolite is 4%, and the admixtures are solid phenolic resin powder and boric acid respectively, and the addition amount is 1.2% and 0.4% respectively.

[0054] The preparation method of the present embodiment is as follows:

[0055] (1) Preparation of fine powder homogeneous material: Weigh corundum fine powder, magnesia fine powder, fibrous sepiolite, admixture, etc. according to the formula requirements, and pack them into bags, and add them to the conical mixer after the weight is correct. , fixed 29.4kg / bag after mi...

Embodiment 2

[0061] The percentage that is used for present embodiment to prepare ladle repair material is:

[0062] al 2 o 3 ≥86% of the homogenized bauxite particle size is 5~3mm, 3~1mm, 1~0mm, the percentages are 20%, 25% and 22% respectively; fused white corundum fine powder 200 mesh is 19%; active oxidation Aluminum powder is 3%; MgO≥91 sintered magnesia 1~0mm is 4%, MgO≥95 sintered magnesia 200 mesh is 2%, fibrous sepiolite is 3%, silicon micropowder SiO 2 ≥92% is added in an amount of 2%, and the admixtures are phenolic resin powder and boric acid, and the added amount is 2% and 0.3% respectively.

[0063] (1) Preparation of fine powder homogeneous material: Weigh magnesia fine powder, corundum fine powder, activated alumina fine powder, silica fine powder, fibrous sepiolite, admixture, etc. according to the formula requirements, and pack them into bags, and check that the weight is correct Then add it to the conical mixer, fix 31.8kg / bag after mixing, pack it into the bag for la...

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PUM

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Abstract

A repairing material for a steel ladle and a preparation method thereof, relating to a repairing material for a steel ladle, the repairing material for a steel ladle is composed of the following components in percentage by mass: 75-90% corundum and / or alumina particles and fine powder, 0-5 % Activated alumina fine powder, 2~9% magnesia, 1~4% sepiolite, 0~5% admixture; corundum and / or bauxite fine powder, activated alumina fine powder, magnesia fine powder, sea Paool, silica powder, and admixtures are weighed and bagged according to the formula requirements, and added to the mixer after the weight is correct. After mixing, the single weight is fixed and bagged for later use. Homogenized material and fibrous sepiolite, then add magnesia and corundum pellets of ≤1mm, after stirring, add 3~1mm, 5~3mm corundum or alumina pellets, discharge after stirring, and seal the finished product with plastic Packaging; the invention can be used directly for replenishment without adding water and stirring, and has good construction performance, and is used for thermal repair of refractory materials such as ladle breathable seat bricks, nozzle seat bricks, and ladle bricks.

Description

technical field [0001] The invention relates to the technical field of refractory materials, in particular to a repair material for a ladle and a preparation method thereof. Background technique [0002] As we all know, the ladle plays a major role in the refining outside the furnace during the molten steel smelting process. With the continuous improvement of the quality and performance of steel, the working conditions of the ladle are becoming more and more harsh. When the ladle is used in the middle and late stages, it is necessary to use Refractory materials are repaired to ensure the safe use of the ladle. [0003] Traditional repairing materials need to be mixed with water. In the process of on-site construction, it is difficult to accurately control the amount of water added to the repairing materials. Field workers generally add water based on experience, and it is easy to add too much or too little water, which will affect the repairing materials. The effect of use;...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
CPCC04B35/66C04B2235/3206C04B2235/3217C04B2235/3409C04B2235/3418C04B2235/349C04B2235/3821
Inventor 崔庆阳李有奇赵继增陈旭东卞光辉王冰伟马超辉林莎
Owner 洛阳利尔功能材料有限公司
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