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Process for producing polarizing film and apparatus for producing polarizing film

A manufacturing method and manufacturing device technology, applied in the field of polarizing film manufacturing and manufacturing devices, capable of solving problems such as insufficient durability and easy shrinkage of polarizing films

Active Publication Date: 2018-03-06
SUMITOMO CHEM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Cross-linked polarizing film tends to shrink when heated, and durability may not be sufficient

Method used

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  • Process for producing polarizing film and apparatus for producing polarizing film
  • Process for producing polarizing film and apparatus for producing polarizing film
  • Process for producing polarizing film and apparatus for producing polarizing film

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0114] use figure 1 The production apparatus shown produces the polarizing film of Example 1 from a polyvinyl alcohol-type resin film. Specifically, a long polyvinyl alcohol (PVA) original roll film [KURARAY CO., LTD., trade name "KURARAYVINYLON VF-PE#6000" with a thickness of 60 μm, an average degree of polymerization of 2400, and a degree of saponification of 99.9 mol% or more] was conveyed continuously while unwinding from a roll, and immersed in a swelling bath containing 30° C. pure water for a residence time of 79 seconds (swelling step). Thereafter, the membrane pulled out from the swelling bath was immersed in a 30°C dyeing bath containing iodine at a potassium iodide / boric acid / water ratio of 1 / 0.3 / 100 (weight ratio) for a residence time of 123 seconds (staining step). Next, the film pulled out from the dyeing bath was immersed in the first cross-linking bath at 53° C. with a residence time of 44 seconds in potassium iodide / boric acid / water of 11 / 2.0 / 100 (weight rati...

Embodiment 2~6、 comparative example 3、4

[0121] In the electromagnetic wave irradiation process, in addition to the type of electromagnetic wave irradiator, the output power (%), and the electromagnetic wave irradiation heat per unit volume of the film, boric acid in the first crosslinking bath and the second crosslinking bath relative to 100 parts by weight of water Except that the parts by weight are shown in Table 2, a polarizing film was obtained in the same manner as in Example 1. The obtained polarizing films all had a thickness of 23 μm. As the electromagnetic wave irradiator, a halogen heater (product name: straight-tube halogen heating lamp QIR, manufactured by USHIO LIGHTING, INC., heat source temperature 2600°C, maximum energy density 300kW / m 2 ), short-wavelength infrared heater (SW heater) (product name: Golden 8 Short-wave twin tube emitter, manufactured by Heraeus, heat source temperature: 2200°C, maximum energy density: 200kW / m 2), high-speed response mid-wavelength infrared heater (FRMW heater) (pro...

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Abstract

It is an object of the present invention to provide a method of manufacturing a polarizing film having high optical characteristics and a manufacturing apparatus thereof even though the boron contentis reduced. A method for producing a polarizing film having a boron content of 2.0 to 3.5 wt% from a polyvinyl alcohol-based resin film, comprises: a dyeing step of dyeing the polyvinyl alcohol-basedresin film with a dichroic dye; a crosslinking step of crosslinking the polyvinyl alcohol-based resin film after immersing the polyvinyl alcohol-based resin film in a cross-linking bath comprising anaqueous solution of a crosslinking agent containing a boron compound; an electromagnetic wave radiating step of irradiating the electromagnetic wave with an electromagnetic wave having a ratio of radiant energy of infrared rays having a wavelength of 2 [mu]m and 4 [mu]m or less to the total radiant energy of 25% or more; and a cleaning step of cleaning the polyvinyl alcohol-based resin film afterbeing irradiated with the electromagnetic wave.

Description

technical field [0001] The present invention relates to a method and a manufacturing apparatus for producing a polarizing film from a polyvinyl alcohol-based resin film. Background technique [0002] Polarizing plates are widely used as polarizing elements and the like in image display devices such as liquid crystal display devices. A polarizing plate usually has a configuration in which a transparent resin film (protective film, etc.) is bonded to one or both surfaces of a polarizing film using an adhesive or the like. [0003] Polarizing films are mainly manufactured by a process of immersing a raw film film containing polyvinyl alcohol-based resin in a dyeing bath containing a dichroic dye such as iodine, and then immersing it in a dyeing bath containing a crosslinking agent such as boric acid. treatment in a cross-linking bath, etc., and the film is uniaxially stretched in any of the above-mentioned stages. Uniaxial stretching includes dry stretching in which stretchin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G02B5/30G02F1/1335
CPCG02F1/133528G02B5/3033G02B1/04C08J5/18C08J3/20C08L29/04C08J7/123C08J7/06B29D11/00644
Inventor 住田幸司赵天熙朴重万
Owner SUMITOMO CHEM CO LTD