Single wafer real-time etch rate and uniformity predictor for plasma etch process
A plasma and etching rate technology, applied in semiconductor/solid-state device manufacturing, semiconductor/solid-state device testing/measurement, discharge tubes, etc., and can solve problems such as changes in chamber conditions
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[0027] The teachings of the present invention can provide methods for real-time verification of etch rate and uniformity with respect to plasma etch chambers using single wafer runs. The processes taught herein can reduce and / or eliminate waste / runaway material caused by changes in etch chamber conditions.
[0028] A typical qualification run employed between varying plasma etch processes can take more than thirty minutes to complete. In many cases, the time is largely determined by the time required to measure and verify the data after the etch run is complete, often using separate metrology equipment. For example, laser interferometers and CCD arrays are expensive and difficult to integrate with existing plasma etch process tools.
[0029] The example procedures herein can be used to test and confirm etch rate and uniformity without these time consuming measurement steps. The example process, and others incorporating the teachings of this disclosure, may provide an efficie...
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