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Micro powder prepolymer formula and preparation method thereof

A prepolymer and micropowder technology, applied in chemical instruments and methods, other chemical processes, etc., can solve the problems of abrasive application limitations, long working hours, and affecting efficiency, and achieve high-speed grinding characteristics, high grinding rate, and durable and stable cutting force effect

Pending Publication Date: 2018-04-20
河北思瑞恩新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the use of traditional abrasives, there is a contradiction between grinding efficiency and grinding effect. Large-grained abrasives have a high grinding rate but will cause large scratches on the surface of the workpiece to be processed. Small-grained abrasives can be processed better. Superficial, but it takes a long time to work and affects efficiency
How to make grinding achieve fast and good processing results can be improved by adding additives, such as adding lubricants to reduce the scratching of large particles on the surface of the workpiece, adding dispersants or other surfactants to improve the grinding of small particles force, etc., but these can be attributed to the improvement of the formula, which is helpful to fluid abrasives, but has certain restrictions on other applications of abrasives

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A micropowder prepolymer formula, the formula of the micropowder prepolymer is as follows:

[0021] Abrasive 60%

[0022] Auxiliary 1.5%

[0023] Filler 8.5%

[0024] Adhesive solution 30%

[0025] The present invention also provides a kind of preparation method of micropowder prepolymer, comprises the steps:

[0026] S1. After mixing abrasives, additives, fillers and adhesive aqueous solution in a certain proportion, disperse them evenly in a ball mill tank to obtain a slurry. The grinding balls are zirconia, with a diameter of 5 mm, a ball-to-material ratio of 2:1, and a rotational speed of 80rpm, ball milling time is 24 hours;

[0027] S2. The ball mill slurry is granulated, and the slurry is centrifugally spray-dried to obtain a spherical granulated powder. The diameter of the granulated powder can be controlled at 55 μm by adjusting the parameters of the dryer. The inlet temperature of the spray dryer is 180 ° C, and the outlet The temperature was 90 °C, the f...

Embodiment 2

[0030] A micropowder prepolymer formula, the formula of the micropowder prepolymer is as follows:

[0031] Abrasive 55%

[0032] Auxiliary 3.5%

[0033] Filler 16.5%

[0034] Adhesive solution 25%

[0035] The present invention also provides a kind of preparation method of micropowder prepolymer, comprises the steps:

[0036] S1. After mixing abrasives, additives, fillers and adhesive aqueous solution in a certain proportion, disperse them evenly in a ball mill tank to obtain a slurry. The grinding balls are zirconia, with a diameter of 12mm, a ball-to-material ratio of 1:1, and a rotational speed of 80 rpm, ball milling time is 48 h;

[0037] S2. The ball mill slurry is granulated, and the slurry is centrifugally spray-dried to obtain a spherical granulated powder. The diameter of the granulated powder can be controlled at 28 μm by adjusting the parameters of the dryer. The inlet temperature of the spray dryer is 230 ° C, and the outlet The temperature is 100 °C, the fee...

Embodiment 3

[0040] A micropowder prepolymer formula, the formula of the micropowder prepolymer is as follows:

[0041] Abrasive 35%

[0042] Auxiliary 0.5%

[0043] Filler 14.5%

[0044] Adhesive solution 50%

[0045] The present invention also provides a kind of preparation method of micropowder prepolymer, comprises the steps:

[0046] S1. After mixing abrasives, additives, fillers and adhesive aqueous solution in a certain proportion, disperse them evenly in a ball mill tank to obtain a slurry. The grinding balls are zirconia, with a diameter of 12mm and a ball-to-material ratio of 1:0.5. The rotating speed is 110 rpm, and the ball milling time is 50 h;

[0047] S2. The ball mill slurry is granulated, and the slurry is centrifugally spray-dried to obtain a spherical granulated powder. The diameter of the granulated powder can be controlled at 15 μm by adjusting the parameters of the dryer. The inlet temperature of the spray dryer is 260 ° C, and the outlet The temperature is 130 °...

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Abstract

The invention discloses a micro powder prepolymer formula, which is prepared from the following ingredients including 30 to 70 percent of grinding materials, 0.1 to 3.5 percent of auxiliary agents, 8to 45 percent of filling materials and 25 to 65 percent of adhesive water solution. Small-particle micro powder can be combined through bonding agents to become a larger micro powder prepolymer. In the grinding process of the prepolymer, the large-area multi-point contact is realized; the big particle high-speed grinding characteristics are realized; high grinding speed is realized; in addition, the prepolymer can gradually release fine and crushed ground materials in the grinding process; the restoration and polishing effects are achieved; the durable and stable cutting force is realized; meanwhile, the fine grinding surface can also be obtained. In addition, the roasting process can be regulated to obtain a smooth surface and a rough surface; the prepolymers with different combination force can also be obtained; the prepolymer is applied to the preparation of grinding liquid, coating milling tools and concretion milling tools; the high-speed and high-flatness surface processing can be realized.

Description

technical field [0001] The invention relates to the technical field of micropowder prepolymer, in particular to a micropowder prepolymer formulation and a preparation method thereof. Background technique [0002] During the use of traditional abrasives, there is a contradiction between grinding efficiency and grinding effect. Large-grained abrasives have a high grinding rate but will cause large scratches on the surface of the workpiece to be processed. Small-grained abrasives can be processed better. Superficial, but it takes a long time to work and affects efficiency. How to make grinding achieve fast and good processing results can be improved by adding additives, such as adding lubricants to reduce the scratching of large particles on the surface of the workpiece, adding dispersants or other surfactants to improve the grinding of small particles Force, etc., but these can be attributed to the improvement of the formula, which is helpful to fluid abrasives, but has certa...

Claims

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Application Information

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IPC IPC(8): C09K3/14
CPCC09K3/1436
Inventor 崔福兴李文卿张成强
Owner 河北思瑞恩新材料科技有限公司
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