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97results about How to "Good surface quality" patented technology

Composite material member with surface function layer and VIMP preparation method thereof

The invention belongs to the technical field of a multilayer structural composite material member and a preparation method thereof and specifically discloses the composite material member with a surface function layer and a VIMP preparation method thereof. The composite material member comprises an outer surface layer and a main body layer, wherein, the outer surface layer and the main body layer are respectively a first composite material system and a second composite material system; and the first composite material system takes epoxy resin, phenolic resin and the like as a matrix, the second composite material system takes unsaturated polyester resin as a matrix, and the two systems take fiber cloth of carbon fiber or glass fiber as reinforcement. The VIMP preparation method comprises the following steps: firstly preparing a reinforced resin film on a die surface for vacuum dip molding by a resin film infiltration process, and then preparing the composite material member with a molding die covered with the reinforced resin film through the vacuum dip molding process. The VIMP process of the invention combines the double advantages of an RFI process and the VIMP process; and the obtained composite material member has better surface quality, better integrity and excellent comprehensive performances.
Owner:NAT UNIV OF DEFENSE TECH

Manufacturing method of nuclear nickel-base high-temperature alloy GH 4145 wire

The invention provides a manufacturing method of a nuclear nickel-base high-temperature alloy GH 4145 wire and belongs to the technical field of high-temperature alloy wire machining. The method includes the steps that after being blended according to the mass percent, raw materials are subjected to vacuum induction and vacuum consumption duplex smelting and cast into an alloy ingot; the alloy ingot is homogenized so as to be forged into an alloy ingot blank, and the alloy ingot blank is then subjected to flaw detection and finishing and hot-rolled into a wire rod with the diameter phi ranging from 8 mm to 12 mm; the wire rod is subjected to solution treatment and is rounded, peeled and coated with a film; drawing and annealing are performed sequentially, the wire rod is pulled into the alloy wire with the required diameter, and the GH 4145 alloy wire is obtained. By the adoption of the nuclear nickel-base high-temperature alloy wire, the whole process is free of acid pickling, the special nuclear requirement is met, and meanwhile the finished wire is high in size accuracy, good in surface quality, even in component and structure and excellent in mechanical performance and processing performance. The method can be widely applied to the machining field of the nuclear nickel-base high-temperature alloy wire.
Owner:CENT IRON & STEEL RES INST

Stainless steel liquid polishing paste and preparation method thereof

The invention discloses stainless steel liquid polishing paste and a preparation method thereof. The polishing paste comprises wax, fatty acid, an emulsifier, a surface active agent, oil, a grinding material, additives and deionized water. The preparation method comprises the following steps: sequentially adding the wax, the fatty acid, the emulsifier, the oil and the additives into a thermostatic container with 80 to 90 DEG C under a stirring condition, stirring, completely dissolving to obtain a mixed solution; adding the surface active agent and the deionized water into another container, heating and stirring, and completely dissolving to obtain a surface active agent solution; slowly adding the surface active agent solution into the mixed solution, continuously stirring for 20 to 40 minutes at the temperature of 80 to 90 DEG C, and emulsifying; adding the deionized water to the grinding material to prepare a grinding material suspension; slowly adding the grinding material suspension, stirring, cooling, and then stirring for 30 to 50 minutes at a high speed to obtain a product. The polishing paste is used for mechanically polishing stainless steel, so that good surface quality and high glossiness can be obtained; moreover, a polished workpiece is simple to wash. The preparation method is simple in process and easy to operate and can produce a high-quality product.
Owner:深圳市宏达威表面处理技术有限公司

Method for manufacturing aluminum alloy free forge piece for spaceflight

ActiveCN105088113AGood surface qualityGood forging performanceCorrosionDual stage
The invention provides a method for manufacturing an aluminum alloy free forge piece for spaceflight and relates to a method for manufacturing an aluminum alloy free forge piece. The method aims to solve the technical problems that an existing aluminum alloy free forge piece cannot have high strength, high corrosion resistance and low density at the same time so that the requirements for high strength, corrosion resistance and light weight of aluminum alloy materials in the spaceflight field cannot be met. The method comprises the steps of 1, preparing an aluminum alloy solution; 2, manufacturing a round cast ingot; 3, carrying out dual-stage homogenizing annealing treatment; 4, manufacturing forge piece blank; 5, carrying out free forging; 6, performing solid-solution hardening treatment; 7, performing cold deformation treatment; and 8, performing two-stage aging treatment. The method has the advantages that by optimizing alloy components and adopting the optimized solid solution and aging processes after forging, the requirement for the overall performance of the aluminum alloy free forge piece is met; the manufactured aluminum alloy free forge piece is good in surface quality, the finished forge piece in industrial production is good in performance, and the overall mechanical property is good.
Owner:哈尔滨东轻特种材料有限责任公司

Ceramic tube inner surface polishing device and method

The invention relates to the technical field of ceramic tube inner surface ultra-precision machining, in particular to a ceramic tube inner surface polishing device and method. The ceramic tube inner surface polishing device comprises a lathe, a magnetism gathering device, a peripheral magnetic pole, a peripheral magnetic pole support, an auxiliary magnetic pole, an L-shaped bevel gear angle rotator, a transmission shaft, an auxiliary magnetic pole support, a high-speed motor, a high-speed motor bracket and a photoelectric limit switch. The magnetism gathering device, the peripheral magnetic pole and the peripheral magnetic pole support are fixed to a sliding box a of the lathe. The high-speed motor, the transmission shaft, the L-shaped bevel gear angle rotator and the auxiliary magnetic pole are connected in sequence and are fixed to a sliding box b of the lathe. A ceramic tube generates rotational motion under the action of the lathe. The high-speed motor drives the auxiliary magnetic pole to rotate. The auxiliary magnetic pole and the peripheral magnetic pole synchronously conduct axial feeding. Magnetic grinding particles and the inner surface of the ceramic tube part move relatively, so that ultra-precision machining of the inner surface of the ceramic tube is completed. The ceramic tube inner surface polishing device is high in machining precision and can be widely applied to polishing of inner surfaces of ceramic tubes.
Owner:UNIV OF SCI & TECH LIAONING

Manufacturing method of directionally organized ceramic matrix composite spare part

The invention relates to a manufacturing method of a directionally organized ceramic matrix composite spare part. The manufacturing method includes steps of firstly manufacturing a spare part resin shell with two opened ends; preparing suspending slurry by monomer, crosslinking agent and ceramic powder, and pouring the suspending slurry in the spare part resin shell; cooling, solidifying and directionally crystalizing solvent in the suspending slurry along the direction of temperature gradient by arranging a temperate field; vacuum-freezing and drying the suspending slurry after being solidified completely, then preserving temperature at 900-1200 DEG; removing organic matters to obtain a ceramic spare part porous body; depositing a SiC interface on the inner fiber surface of the ceramic spare part porous body by a CVD/CVI method; applying precursor infiltration and pyrolysis to densify the ceramic spare part porous body deposited with the SiC interface to obtain the directionally organized ceramic matrix composite spare part. Through controlling solvent crystal under low temperature, and rapid shaping, fiber enhancement, precursor infiltration and pyrolysis and other technical steps, the directional organization is formed; the reinforcement and toughening can be realized effectively.
Owner:XI AN JIAOTONG UNIV

Fibre reinforced resin based composite material fin piece molding mould

InactiveCN101367257AProduct porosity reductionGood surface qualityDomestic articlesPorosityResin-Based Composite
The invention provides a molding die for fiber reinforced resin-based composite vanes. The invention relates to molding die for composite vanes, which aims to solve the problems that the prior composite vane molding die is insufficient in die assembly and too tight to seal die cavities, can not discharge air in a product, can not guarantee the geometrical size of the airfoil surface of a vane and the relative position of a vane handle, and causes that the product is large in porosity or has air holes on surface. A parting surface of an upper die and a lower die is provided with an upper model groove; a parting surface of the lower die and the upper die is provided with a lower model groove; a first positioning pin is arranged in a first positioning pinhole and a third positioning pinhole; a second positioning pin is arranged in a second positioning pinhole and a fourth positioning pinhole; and a gap between the parting surfaces of the upper die and the lower die is configured as a material overflow groove. The material overflow groove can ensure that the upper and lower dies are sufficient in die assembly; die cavities are incompletely sealed; the air in the product can be smoothly discharged; the geometrical size of the airfoil surface of the vane and the relative position of the vane handle are guaranteed; and the product is good in surface quality.
Owner:HARBIN FRP INST

Ductile iron bar for increasing number of graphite nodules with SiC and preparation method thereof

The invention discloses a ductile iron bar for increasing the number of graphite nodules with SiC. The ductile iron bar comprises, by weight, 3.1%-3.6% of C, 2.4%-3.3% of Si, 0.2%-0.4% of Mn, 0-0.10% of P, 0-0.06% of S and the balance Fe. The weight percentage sum of the compositions is 100%. The invention further discloses a preparation method of the ductile iron bar. According to the ductile iron bar for increasing the number of the graphite nodules with the SiC and the preparation method thereof, surface quality of the ductile iron bar for increasing the number of the graphite nodules with the SiC is good, dimensional precision is high, and the casting defects of sand inclusion, slag inclusion, air holes, shrinkage cavities and the like are avoided; the structure is compact and even from the center to the edge, the number of the graphite nodules of a core part is increased by 20% or above compared with the number of graphite nodules without SiC, the graphite nodule diameter is about grade 6-7, and no obvious large-diameter graphite exists; and the edge hardness of the ductile iron bar is lowered by HB20 or above, the core part and surface layer hardness difference is decreased to HB20 or below, and processing performance of the ductile iron bar can be improved.
Owner:陕西西理华铸新材料科技有限公司

Milling method of blade of high-temperature alloy whole blade ring

The invention discloses a milling method of a blade of a high-temperature alloy whole blade ring. The method comprises following steps: firstly, a manufacturing procedure is selected, and the milling technology path of the whole blade ring comprises air inlet end rough milling slotting, exhaust end rough milling slotting, air inlet end blade type and flow way accurate milling and exhaust end blade type and flow way accurate milling; secondly, according to the length and the maximum thickness of the blade of the whole blade ring blade type, the machining allowance reserved for accurate milling after rough milling slotting is determined; thirdly, a tool is selected, wherein during rough milling, an end milling cutter of phi 6R0.5 to phi 6R1.5 is selected for machining, and during accurate milling, a taper ball head milling cutter with the shrinking neck is selected for machining; fourthly, cutting parameters are selected; fifthly, the accurate milling step is selected. Machining of the blade of the high-temperature alloy blade ring part is effectively achieved, the method can ensure that the machined part has the good surface quality and meets the design required form and location tolerance, and the method also can be applied to milling of complex curve deep cavities.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Method for manufacturing covered edge of fan blade

Aiming at a composite material fan blade, the invention provides a method for manufacturing the covered edge of the fan blade. The method comprises the following steps that for a theoretical model based on the covered edge, an edge covering three-dimensional model which is matched with the fan blade and is provided with a uniform machining allowance is designed; a 3D printing technology is adoptedto print the edge covering three-dimensional model to form an edge covering base body; annealing heat treatment is carried out on the printed edge covering base body, so that residual stress inside the edge covering base body is reduced or eliminated; electrolytic machining is conducted on the inner surface of the edge covering base body, so that the machining allowance of the inner surface of the edge covering base body is removed; and vibration finishing is carried out on the outer surface of the edge covering base body, so that the surface smoothness is improved, and a compressive stress layer is formed. The method aims to fully utilize the 3D printing technology to achieve the following advantages that the material utilization rate is high, the surface quality of an electrolytic machining part is good, the residual stress and deformation are small, the surface quality of a part machined through vibration finishing is good, and the anti-fatigue strength can be improved to a certaindegree; and near-no-allowance machining of edge covering is realized, the material utilization rate and the machining precision are improved, and the cost is saved.
Owner:AVIC BEIJING AERONAUTICAL MFG TECH RES INST

Preparation method for carbon fiber reinforced polyimide resin composite material

The invention discloses a preparation method for a carbon fiber reinforced polyimide resin composite material, and belongs to the field of material preparation. The preparation steps comprise: preparing a polyimide resin solution; setting parameters of a roller arrangement machine, and employing a roller arrangement method to prepare a prepreg; putting the prepreg at a ventilated shade place for air drying; cutting the dried prepreg into a demanded size, and laying up according to a set direction; heating and pressurizing the laid-up prepreg for solidification; and after solidification is finished, naturally cooling to obtain the carbon fiber reinforced polyimide resin composite material. The key point of the preparation method comprises that the carbon fiber reinforced polyimide prepreg is prepared in an appropriate parameter scope by setting the tension force of the roller arrangement machine, the roller rotating speed and other parameters. By utilizing the provided parameter scopes, the prepared carbon fiber reinforced polyimide prepreg is good in surface quality, carbon fiber is completely soaked by polyimide resin, and also the composite material prepared by using the prepreg for processing is superior in mechanical properties and good in heat resistance.
Owner:JIANGSU CHENGFEI PRECISION ALLOY +1

Thin thermoformed steel with tensile strength being not lower than 1700 MPa directly rolled by sheet billet and production method of thin thermoformed steel

The invention provides thin thermoformed steel with tensile strength being not lower than 1700 MPa directly rolled by a sheet billet. The thin thermoformed steel with tensile strength being not lower than 1700 MPa directly rolled by the sheet billet comprises the following components, in percentage by weight, 0.26-0.30% of C, 0.31-0.35% of Si, 1.3-1.5% of Mn, not higher than 0.008% of P, not higher than 0.005% of S, 0.015-0.060% of Als, 0.31-0.35% of Cr, 0.031-0.035% of Ti or 0.031-0.035% of Nb or 0.031-0.035% of V or a mixture mixed by more than two of the three components in any proportion, 0.003-0.004% of B, 0.20-0.25% of Mo, 0.06-0.10% of Ni and not higher than 0.005% of N. The production method of the thin thermoformed steel comprises the steps of desulfurizing molten iron; smelting the molten iron by an electric furnace smelting or a rotating furnace and refining the molten iron; performing continuous casting; performing descaling treatment before putting the molten iron into a soaking pit furnace; performing soaking; performing heating; performing high pressure water descaling before putting the molten iron into a rolling mill; performing rolling; performing cooling; performing coiling; performing austenitizing; performing mould stamping forming; and performing quenching. The steel is high in strength, short in manufacture process and good in quality of product surface, the accuracy of thickness can be controlled within +/-0.03mm and the energy consumption can be greatly reduced; moreover, the steel has great significance to realize automobile lightweight.
Owner:武汉钢铁有限公司

Novel nickel-chromium-cobalt-molybdenum high-temperature alloy seamless tube for power station and manufacturing method

The invention discloses a novel nickel-chromium-cobalt-molybdenum high-temperature alloy seamless tube for a power station. The novel nickel-chromium-cobalt-molybdenum high-temperature alloy seamlesstube comprises the following components in percentage by weight: 0.03-0.10% of C, less than or equal to 1.0% of Si, less than or equal to 0.70% of Mn, less than or equal to 0.012% of P, less than or equal to 0.008% of S, 20.00-24.00% of Cr, 10.00-15.00% of Co, 0.70-1.50% of Al, 0.20-0.70% of Ti, 8.00-10.00% of Mo, less than or equal to 2.00% of Fe, less than or equal to 0.5% of Cu, 0.001-0.006% ofB, less than or equal to 0.005% of Pb, less than or equal to 0.005% of Sb, less than or equal to 0.001% of Bi, less than or equal to 0.010% of Sn, less than or equal to 0.010% of As and the balance Ni and trace elements, wherein the sum of the components is 100%. According to the nickel-chromium-cobalt-molybdenum high-temperature alloy seamless tube disclosed by the invention, a certain amount ofCo, Mo, B and other elements are added by controlling and limiting the components, a smelting process adopts vacuum induction and vacuum self-consumption, a tube manufacturing process adopts hot extrusion and full cold rolling, and finally solution treatment is performed; and by adopting the way, the alloy seamless tube has good structure stability, mechanical properties and process properties and can meet the using requirements of a heat exchange tube for the novel power station.
Owner:JIANGSU YINHUAN PRECISION STEEL TUBE CO LTD

Method for manufacturing aluminum alloy rivet rod for aerospace product

The invention relates to a method for manufacturing a high shear-resistant strength and high percentage elongation after fracture aluminum alloy rivet rod for the aerospace product, belonging to the method for manufacturing an aluminum alloy rod, and aiming to solve the problems of low non-proportional extension strength, shearing strength, tensile strength and extension at break of the existing aluminum alloy rivet rod for the aerospace product. The method comprises the following steps: (1) preparing molten alloy; (2) casting an alloy rod; (3) cutting off the cast alloy rod; (4) turning the peel of the cast alloy rod; (5) carrying out homogenizing annealing; (6) heating the cast alloy rod; (7) extruding; (8) carrying out cold-drawing by using a mold; (9) quenching; (10) straightening; and (11) aging to obtain the aluminum alloy rivet rod for the aerospace product. The aluminum alloy rivet rod manufactured by adopting the method has the tensile strength of not less than 431N/mm<2>, the non-proportional extension strength of not less than 265N/mm<2>, the extension at break of not less than 16% and the shearing strength of not less than 255N/mm<2> and meets the application requirement of the aerospace product. The method can be used for processing and manufacturing the aluminum alloy rivet for the aerospace product.
Owner:哈尔滨东轻特种材料有限责任公司

Niobium alloy target material and preparation method thereof

The invention provides a preparation method of a niobium alloy target material. The preparation method comprises the steps: firstly, carrying out hot extrusion of a niobium alloy tube blank, then carrying out inner hole processing of the niobium alloy tube blank after hot extrusion, and thus obtaining the niobium alloy target material. In the preparation process of the niobium alloy target material, firstly, the surface of the niobium alloy tube blank is coated with a glass powder; because the surface of the niobium alloy tube blank is spray-coated with the glass powder, the niobium alloy tube blank is allowed to have relatively good lubrication effect in the hot extrusion process, and thus the surface quality of the niobium alloy tube blank is relatively good; the subsequent hot extrusion processing and heat treatment are conducive to refinement and homogenization of crystal grains of the niobium alloy tube blank; and finally, the niobium alloy tube blank after hot extrusion is subjected to mechanical processing, and an inner hole of the niobium alloy tube blank is bored and milled by selected special tools, so that chip breaking can be allowed to be continuously discharged from the inner hole, the problem that chip breaking is accumulated in the inner hole to affect processing of the inner hole surface is avoided, and thus the niobium alloy target material with uniform and fine internal crystal grains and relatively low surface roughness value is obtained. The invention also provides the niobium alloy target material.
Owner:NINGXIA ORIENT TANTALUM IND

75Cr hot-rolled plate coil produced from thin sheet billets through continuous casting and continuous rolling and production method thereof

The invention discloses a 75Cr hot-rolled plate coil produced from thin sheet billets through continuous casting and continuous rolling and a production method thereof. The 75Cr hot-rolled plate coil comprises the following chemical ingredients in percentage by weight: 0.73-0.78% of C, 0.25-0.40% of Si, 0.65-0.90% of Mn, not higher than 0.020% of P, not higher than 0.012% of S, 0.30-0.60% of Cr, 0.015-0.03% of Als and the balance of Fe and inevitable impurities. The production method has the advantages that the production problems of large liquid level fluctuation, caking, unstable heat flow and the like appearing during the continuous casting of thin sheet billets under the condition of high pulling rate and the quality problems of surface crackle, center segregation, center porosity and the like of casting blanks are solved, and a stable production technology for 75Cr steel in a thin-sheet continuous casting and continuous rolling production line is realized. The 75Cr plate coil has the advantages that the surface quality is good, cracks and slag inclusions are not discovered, the structure property is uniform, the tensile strength is 920-1010MPa, the yield strength is 490-820MPa, the elongation percentage is 13-24%, and the Brinell hardness is 270-320HBW.
Owner:HEBEI IRON AND STEEL
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