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A pre-treatment process of metal surface atomization and spraying

A technology of atomization spraying and metal surface, which is applied in the direction of metal material coating process, etc., can solve the problems affecting the quality and service life of the film on the treatment liquid, the increase of the metal ion content, and the gradual change, so as to improve the quality of the film. Quality and film uniformity, reduce production costs, and maintain stability

Active Publication Date: 2019-11-01
江西波诗明科技实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the above-mentioned treatment methods, especially in the coating process, have the following disadvantages: the spray coating treatment method, the repeated spraying of the treatment solution is easy to generate foam, and the content of metal ions in the treatment solution after repeated spraying of the metal substrate It will rise, resulting in discoloration and turbidity of the treatment liquid, which will affect the performance of the treatment liquid; if the degreasing and washing effect in the front is not good, the metal workpiece will also bring surfactants and impurity ions that are not easy to clean in the degreasing tank into the treatment In the liquid tank, it causes stringing, which seriously affects the quality and service life of the coating film of the treatment solution; and the treatment solution is repeatedly sprayed and used, and the concentration of the treatment solution will gradually change as time goes on, resulting in uneven quality of the coating film. Unstable pretreatment membrane performance

Method used

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  • A pre-treatment process of metal surface atomization and spraying
  • A pre-treatment process of metal surface atomization and spraying
  • A pre-treatment process of metal surface atomization and spraying

Examples

Experimental program
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Effect test

example 1

[0057] For silanization treatment, use silane treatment liquid.

[0058] Assembly line parameters: assembly line speed 5m / s; processing box height 2.4m, width 1.5m.

[0059] Hang the metal sheets or workpieces that need to be pre-treated on the assembly line, and the assembly line drives the metal sheets or workpieces to undergo pre-degreasing, main degreasing, and three washings in sequence. The treatment process is all in the form of spraying. Then, the degreasing and water-washed metal plates or workpieces are subjected to coating treatment, and the prepared silane treatment solution is poured into the treatment solution storage barrel. Insert one end of the treatment liquid delivery main pipe into the silane treatment liquid, turn on the pressure pump, then turn on the air compressor, adjust the output air pressure to 0.2Mpa through the pressure regulating valve, adjust the atomization nozzle to control the atomization flow rate of 1.8L / h; the assembly line drives the meta...

example 2

[0063] Silicon-zirconium composite treatment, using silicon-zirconium composite treatment solution.

[0064] Assembly line parameters: assembly line speed 4m / s; box height 2.2m, width 1.3m;

[0065] The output air pressure is 0.28Mpa, adjust the atomization nozzle to control the atomization flow rate of 3L / h;

[0066] Silicon-zirconium composite treatment liquid is used, the treatment time is 3 minutes, the length of the atomization area is kept at about 12m, 6 sets of pipelines are installed in the box, with an interval of 200cm, and 12 atomization nozzles are arranged on each set of pipelines, with 4 on each side (with an interval of 45cm) , leaving 35cm at the bottom and 50cm at the top), 2 on the bottom (50cm apart, 40cm at both ends), 2 on the top (located at the end of the top pipeline), and the nozzles on the bottom and top are facing left and right Inclined at 45°.

[0067] All the other are the same as example 1.

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Abstract

The invention discloses a metal surface atomization spraying pretreatment process. The metal surface atomization spraying pretreatment process includes the following steps that (1), a to-be-treated metal workpiece is hang on an assembly line hook; driven by a transmission chain, the to-be-treated metal workpiece moves along a treatment box; and firstly, the to-be-treated metal workpiece enters into a treatment box degreasing section; and degreasing liquid spraying degreasing treatment is carried out; (2), the degreased metal workpiece enters into a treatment box water scrubbing section; and cleaning water spraying water scrubbing treatment is carried out; and (3), the metal workpiece after water scrubbing enters into a treatment box filming section; and treatment liquid atomization spraying filming treatment is carried out; The treatment liquid of atomization spraying is suspended in the treatment box filming section; when the metal workpiece passes by, the surface of the metal workpiece will absorb the treatment liquid, and then the filming procedure is completed accordingly; and then, the metal workpiece enters into a drying section; the metal workpiece after filming treatment isdried; and metal workpiece surface pretreatment is completed. According to the metal surface atomization spray pretreatment process, the filming treatment liquid can be effectively prevented from being polluted; waste of the treatment liquid can be reduced and the impact of a bunch of grooves can be eliminated; the filming quality and the filming uniformity of the treatment liquid can be improved; and the pretreatment film stability is maintained.

Description

technical field [0001] The invention relates to a metal surface atomization and spraying pretreatment process, which belongs to the field of metal surface pretreatment. Background technique [0002] In order to provide good protection for the metal substrate, prevent the metal substrate from being corroded before painting and improve the bonding force and anti-corrosion performance of the paint film and the substrate, the metal substrate must be pre-treated on the metal surface before painting. At present, the commonly used metal surface pretreatment processes include silanization treatment process, silicon-zirconium composite treatment process, and zirconization treatment process. The metal surface pretreatment process includes degreasing, water washing, coating and other processes. At present, the treatment methods of degreasing, water washing and coating processes are all immersion, spray, soaking and spraying combination or brushing. However, the above-mentioned treatme...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C22/78
CPCC23C22/78C23C2222/20
Inventor 陈立波葛圣松龚诗自郭正明张绘新
Owner 江西波诗明科技实业有限公司
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