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Sewage discharge free reparation method of salt-free dye

A preparation process, a technology of salt-free dyes, applied in the direction of organic dyes, etc., can solve the problems of large water consumption, low content of inorganic salt ions, and difficulty in desalination in the nanofiltration process, and achieve green environmental protection, low energy consumption, and high recycling rate. , high economic feasibility

Inactive Publication Date: 2018-05-08
ZHEJIANG CIRCLE TECH MEMBRANE TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to overcome the difficulty of desalting existing in the existing dye desalting technology and the problem of excessive water consumption in the nanofiltration process, and to provide a preparation process for salt-free dyes, which consumes a small amount of water during the process. There is no waste water discharge in the whole process, the utilization rate of inorganic salt is high, the energy consumption is low, and the content of inorganic salt ions in the prepared salt-free dye is low, so that high value-added and low value-added dye products can be obtained at the same time

Method used

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  • Sewage discharge free reparation method of salt-free dye

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] The reverse osmosis membrane, ultrafiltration membrane, nanofiltration membrane and membrane equipment used in this experiment were all purchased from Zhejiang Saite Membrane Technology Co., Ltd.

[0031] The crude product of Reactive Bright Yellow P-6GS comes from Zhejiang Runtu Co., Ltd., and the dye content of Reactive Bright Yellow P-6GS is 65%. Mix and dissolve 8kg of active bright yellow P-6GS dye crude product with 82kg deionized water, and detect by ion chromatography, wherein: The content is 8235ppm, Cl - The content is 26478ppm, and the crude dye content in the crude slurry aqueous solution is 8.9%.

[0032] The above solution was filtered using an ultrafiltration membrane with a molecular weight cut off of 5000D, and 89 kg of the filtrate was collected.

[0033] Transfer the filtered filtrate to the nanofiltration I process equipment with a molecular weight cut-off of 800D for circulating desalination (pressure 0.5MPa), during which pure water is continuou...

Embodiment 2

[0045] Reactive red 218 dye solid crude product, wherein the reactive red 218 dye content is 72%. The reverse osmosis membrane, ultrafiltration membrane, nanofiltration membrane and membrane equipment used in this experiment were all purchased from Zhejiang Saite Membrane Technology Co., Ltd. The solid crude reactive red 218 dye used was from Zhejiang Runtu Co., Ltd.

[0046] Mix and dissolve 5kg of dye reactive red 218 crude product with 45kg deionized water, and adopt ion chromatography to detect wherein: The content is 9473ppm, Cl - The content is 28784ppm. The crude dye content in the crude slurry aqueous solution is 10%.

[0047] 50 kg of the above-mentioned crude dye aqueous solution was filtered using an ultrafiltration membrane with a molecular weight cut-off of 5000 D, and the filtrate was collected, and about 49 kg of the filtrate was collected.

[0048] The filtered filtrate is transferred to the nanofiltration I process equipment with a molecular weight cut-of...

Embodiment 3

[0061] Acid blue 86 dye solid crude product, wherein acid blue 86 dye content is 55%. The reverse osmosis membrane, ultrafiltration membrane, nanofiltration membrane and membrane equipment used in this experiment were all purchased from Zhejiang Saite Membrane Technology Co., Ltd. The solid crude acid blue 86 dye used was from Zhejiang Runtu Co., Ltd.

[0062] Acid blue 86 dye crude product 5kg is mixed and dissolved with 75kg deionized water, adopts ion chromatography to detect wherein: The content is 6793ppm, Cl - The content is 18847ppm. The crude dye content in the crude slurry aqueous solution is 6.3%.

[0063] 80 kg of the above solution was filtered using an ultrafiltration membrane with a molecular weight cut-off of 5000 D, and about 79 kg of the filtrate was collected.

[0064] The filtered filtrate is transferred to the nanofiltration I process equipment with a molecular weight cut-off of 800D for circulating desalination (at a pressure of 0.5 MPa), during which...

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Abstract

The invention discloses a sewage discharge free reparation method of a salt-free dye. The preparation method comprises following steps: 1, a dye crude product aqueous solution is subjected to pretreatment using an ultrafilter membrane device so as to obtain a filtrate; 2, the filtrate is subjected to nanofiltration I process for water adding circulation desalination so as to obtain a permeate liquid 1 and a concentrate liquid 1; 3, the permeate liquid 1 is subjected to nanofiltration II process for desalination so as to obtain a permeate liquid 2 and a concentrate liquid 2, and the concentrateliquid 2 is subjected to spray drying so as to obtain a dye product; 4, the permeate liquid 2 is subjected to reverse osmosis I process for reverse osmosis treatment so as to obtain a concentrate liquid 3 and a permeate liquid 3; 5, the concentrate liquid 1 is subjected to reverse osmosis II process for reverse osmosis treatment so as to obtain a permeate liquid 4 and a concentrate liquid 4; 6, the concentrate liquid 4 is subjected to absorption treatment using a zirconium hydroxide adsorption column so as to obtain a permeate liquid 5; and 7, the permeate liquid 5 is subjected to spray drying so as to obtain a solid dye finished product. The preparation method is low in cost; the economic feasibility is high; the process is green, is friendly to the environment, and is low in energy consumption; and dye products with high added value and low added value are obtained at the same time.

Description

technical field [0001] The invention relates to a process for preparing salt-free dyes by membrane technology. Background technique [0002] With the development of digital printing technology, the demand for salt-free dyes required for the production of digital inks is increasing. The core of digital salt-free dyes is to remove the inorganic salts in the dyes, because in the production process of dyes, in order to improve the color fixation rate of dyes, a large amount of inorganic salts such as sodium sulfate, sodium chloride, and potassium chloride will be used and produced , and the existence of these inorganic salts will seriously affect the life of the digital printing machine nozzle, so desalination is one of the core tasks in the production of salt-free dyes. At present, the commonly used method for the preparation of salt-free dyes is nanofiltration technology, but nanofiltration membrane desalination has poor ability to remove divalent ions. If nanofiltration tech...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09B67/54
CPCC09B67/0096
Inventor 沈江南鲁丹张超军王利祥
Owner ZHEJIANG CIRCLE TECH MEMBRANE TECH