High-strength reinforced belt and manufacturing method thereof

A reinforced belt, high-strength technology, applied in the field of high-strength reinforced belt and its production, can solve the problems of unreachable, reduced processing efficiency, affecting the quality of the row body, etc., and achieves the effect of avoiding oxidation and increasing the contact area.

Pending Publication Date: 2018-05-29
JIANGSU DINGTAI ENG MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] Although the processing efficiency of the overlapping rib sewing method is much higher than that of the parallel double rib sewing method, its processing efficiency is still reduced by 30% compared with the single rib row, and the processing cost will increase accordingly.
And because there is a difference in the flatness of the two reinforced belts, and the thickness is thicker after overlapping, the sewing machine will also have skipped stitches and thread throwing when the worker is sewing, which will affect the quality of the entire row.
And through a large number of test experiments, we found that the double-folded ribs cannot be fully synchronized during the process of stress because the two ribs cannot be completely overlapped when sewing. In this case, its actual stress The force value can only reach about 90% of the theoretical value, and in mass production, this 90% value may not be guaranteed, and then it cannot reach the ideal state of 1+1≥2 originally envisioned by the designer.

Method used

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  • High-strength reinforced belt and manufacturing method thereof
  • High-strength reinforced belt and manufacturing method thereof
  • High-strength reinforced belt and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] like Figure 1 to Figure 4 As shown, the high-strength reinforced belt of the present embodiment includes a plurality of radial bundled hard filaments 1, a plurality of weft polypropylene filaments 2 and radial side lines 3, and each radial bundled stiff filament 1 is arranged in parallel. The radial beam-shaped hard filament 1 and the weft-direction polypropylene filament 2 are interspersed to form a mesh body, and the polypropylene filament is used as the radial edge 3 placed on both sides of the radial beam-shaped rigid filament 1, and each weft polypropylene filament The two ends of the filament 2 are fixedly connected with the radial side line 3 respectively, and the radial bundle hard filament 1 is made of polypropylene with a mass ratio of 88% to 94%, polyethylene with a mass ratio of 5% to 10%, and a mass ratio of 5% to 10%. 0.5% to 1% plastic anti-aging agent, 0.5% to 1% plastic reinforcing agent by mass, radial beam-like hard filaments obtained after melting, ...

Embodiment 2

[0029] Embodiment 2 The production method of the high-strength reinforced belt of the present embodiment comprises the following steps:

[0030] A. Heat and melt 88% polypropylene by mass, 10% polyethylene by mass, 1% plastic anti-aging agent by mass, and 1% plastic reinforcing agent by mass, and then extrude after mixing Extruded to obtain bundle-like hard filaments, the cross-section of the die of the extruder is hemispherical (or semi-oblate spherical), so that the cross-section of the extruded bundle-like hard filaments is correspondingly hemispherical (or semi-oblate spherical) .

[0031] B. Use a wire drawing machine to stretch the extruded bundled hard filaments, place the stretching machine in a sealed space, and feed nitrogen gas with a temperature of 100°C into the sealed space to heat the bundled hard filaments to Make bundles of stiff filaments easy to stretch.

[0032] C. Keep the wire drawing machine still after stretching the bundled hard wire to a preset leng...

Embodiment 3

[0038] Embodiment 3 The production method of the high-strength reinforced belt of the present embodiment comprises the following steps:

[0039] A. Heat and melt 94% polypropylene by mass, 5% polyethylene by mass, 0.5% plastic anti-aging agent by mass, and 0.5% plastic reinforcing agent by mass, and then extrude after mixing Extruded to obtain bundle-like hard filaments, the cross-section of the die of the extruder is hemispherical (or semi-oblate spherical), so that the cross-section of the extruded bundle-like hard filaments is correspondingly hemispherical (or semi-oblate spherical) .

[0040] B. Use a wire drawing machine to stretch the extruded bundled hard filaments, place the stretching machine in a sealed space, and feed nitrogen gas with a temperature of 80°C into the sealed space to heat the bundled hard filaments to Make bundles of stiff filaments easy to stretch.

[0041] C. Keep the wire drawing machine still after stretching the bundled hard wire to a preset le...

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Abstract

The invention relates to a high-strength reinforced belt and a manufacturing method thereof. The high-strength reinforced belt comprises multiple radial bundled rigid yarn, multiple weft polypropylenefilament yarn and radial side yarn; the radial bundled rigid yarn is arranged in parallel, the radial side yarn is arranged on the two sides of the radial bundled rigid yarn, during weaving, the radial bundled rigid yarn and the weft polypropylene filament yarn are Iinterspersed in a crisscross manner to form a reticulate body, two ends of the weft polypropylene filament yarn are fixedly connected with the radial side yarn, the radial bundled rigid yar comprises, by mass percent, 88 to 94% of polypropylene, 5 to 10% of polyethylene, 0.5 to 1% of a plastic antiaging agent and 0.5 to 1% of a plastic reinfocer. Through melting, stirring and extrusion forming, the radial bundled rigid yarn is obtained; the radial bundled rigid yarn is obtained through a mixture of polypropylene and polyethylene, the strength of the radial bundled rigid yarn can be effectively improved, and meanwhile, density of the radial bundled rigid yarn is reduced, and the proportion is low.

Description

technical field [0001] The invention relates to the technical field of civil engineering, in particular to a high-strength reinforced belt and a manufacturing method thereof. Background technique [0002] In the construction of subgrades, embankments, retaining walls with reinforced reinforcement for slope protection, soft soil foundations, etc., in order to ensure the quality of the project, reinforcement materials are often used in the soil, and the friction with the soil is used to transfer the force to Reinforced materials form the filling of structures such as reinforced soil lattice walls, reinforced soil subgrades, reinforced soil abutments, and reinforced soil cushions. Reinforced tape is a commonly used reinforced material. Most of the existing reinforced tapes have a nominal width of 5cm (gram weight 52g / m), a breaking force greater than 20000N, or a nominal width of 7cm (gram weight 80g / m), Reinforced belts with a breaking tensile force greater than 25000N; with ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E02D3/00E01C3/04E02D29/02E02B3/00
CPCE02D3/005E01C3/04E02B3/00E02D29/0241E02D2300/0084
Inventor 张腊花董军
Owner JIANGSU DINGTAI ENG MATERIAL
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