Short-process steelmaking method based on converter

A short process, converter technology, applied in the direction of manufacturing converters, etc., can solve the problems of low production cost per ton of steel, high production cost per ton of steel, long smelting cycle, etc., to reduce consumption and ensure the effect of molten steel production.

Inactive Publication Date: 2018-06-01
TANGSHAN DELONG STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The difference between the two processes is that the former uses molten iron produced from ore and coal coke as raw material, which has a short smelting cycle, high production efficiency, and low manufacturing cost per ton of steel. The disadvantage is that the production of molten iron involves sintering, pelletizing, and blast furnace processes. High emissions and environmental pollution; the latter uses scrap steel that has been recycled and reused after crushing, sorting and processing as raw materials, does not involve other processes, and has less carbon emissions and less environmental pollution. The disadvantage is that the smelting cycle is long and the production Low efficiency and high manufacturing cost per ton of steel

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Example 1: The type of steel smelted by the converter is cold-rolled base material Q195 molten steel, and an 80t converter is used, equipped with four 65t electromagnetic induction heating furnaces. Its operation steps are:

[0022] Melting scrap steel: 65t of scrap steel, 305kg of carbon powder particles are added to the electromagnetic induction heating furnace, and the temperature of the initial steelmaking molten steel is 1550°C; the proportion of light scrap steel in scrap steel is 50%, the proportion of heavy scrap steel is 50%, and the maximum external dimension is ≤ 200mm; The chemical composition of water is: C 0.50%, Si 0.10%, Mn 0.45%, S 0.025%, P 0.030%, Cr 0.01%, Ni0.02%, Cu 0.02%.

[0023] Converter steelmaking: 26.8t of scrap steel, 1340kg of carbon powder particles, 1340kg of silicon carbide particles are added in turn into the converter furnace, and after 65t of initial smelting molten steel is added, the oxygen-reducing lance starts smelting; the propo...

Embodiment 2

[0027] Example 2: The type of steel smelted by the converter is H08A molten steel for welding rods, and an 80t converter is used, equipped with eight 35t electromagnetic induction heating furnaces. Its operation steps are:

[0028] Melting scrap steel: Add 31.75t of scrap steel, 100kg of carbon powder particles into the electromagnetic induction heating furnace, and the temperature of the molten steel in the initial smelting is 1600°C; the proportion of light scrap in scrap steel is 33%, the proportion of heavy scrap is 67%, and the maximum external dimension is ≤200mm; the initial smelting The chemical composition of molten steel is: C 0.35%, Si 0.12%, Mn 0.48%, S 0.025%, P 0.029%, Cr 0.01%, Ni0.02%, Cu 0.02%,

[0029] Converter steelmaking: Add 28.3t of steel scrap, 1240kg of carbon powder particles, 2156kg of carbon-silicon pressure balls into the converter, and mix in 63.5t of molten steel for primary smelting, and start smelting with the oxygen-reducing lance; The propor...

Embodiment 3

[0033] Example 3: The type of steel smelted by the converter is ER70S-6 molten steel for welding wire, and an 80t converter is used, equipped with eight 40t electromagnetic induction heating furnaces. Its operation steps are:

[0034] Melting scrap steel: Add 30.75t of scrap steel and 50kg of carbon powder particles into the electromagnetic induction heating furnace, and the temperature of the molten steel in the initial smelting is 1650°C; the proportion of light scrap in scrap steel is 25%, the proportion of heavy scrap is 75%, and the maximum external dimension is ≤200mm; The chemical composition of molten steel is: C 0.20%, Si 0.11%, Mn 0.44%, S 0.026%, P 0.031%, Cr 0.01%, Ni0.02%, Cu 0.02%.

[0035]Converter steelmaking: 30.3t of steel scrap, 3300kg of carbon powder particles, and 61.5t of initial molten steel are added to the converter in sequence, and the oxygen-reducing lance starts smelting; the proportion of light scrap in scrap is 40%, and the proportion of heavy sc...

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PUM

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Abstract

A short-process steelmaking method based on a converter is carried out according to the following steps of a, preparation of primary smelting molten steel, b, preparation of a temperature increasing agent, c, converter operation, d, operation after the converter, and e, treatment outside the converter. According to the short-process steelmaking method based on the converter, aiming at the characteristics of existing converter steelmaking, the advantages of long-process steelmaking of the converter and short-process steelmaking of an electric-arc furnace are taken into account simultaneously, another way is found, the primary smelting molten steel is produced by adopting an electromagnetic induction heating furnace, the converter is utilized to conduct secondary smelting operation on the primary smelting molten steel, meanwhile, a certain amount of the temperature increasing agent is added into the converter bottom according to the temperature of the primary smelting molten steel put into the converter and the adding amount of steel scrap into the converter, in the premise of ensuring heat balance of a converter system, and the molten steel yield and quality, the converter omits steelmaking through blast furnace molten steel, and whole scrap steel smelting through the converter is achieved. By adopting the short-process steelmaking method based on the converter, the molten steelyield and quality can be ensured in the premise of normal production, and meanwhile, the purposes of reducing pollution and reducing emission are achieved.

Description

technical field [0001] The invention relates to a method for iron and steel smelting, in particular to a short-process steelmaking method based on a converter, which belongs to the technical field of iron and steel smelting. Background technique [0002] The iron and steel industry is one of the basic industries of industrialized countries and the material basis for the development of the national economy and national defense construction, and its position is very important. There are two different processes in the current steelmaking method, namely, the long-process steelmaking process of the converter and the short-process steelmaking process of the electric arc furnace. The difference between the two processes is that the former uses molten iron produced from ore and coal coke as raw material, which has a short smelting cycle, high production efficiency, and low manufacturing cost per ton of steel. The disadvantage is that the production of molten iron involves sintering,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/28
CPCC21C5/28
Inventor 梅忠梁鹏刘坤刘涛刘春森董志才
Owner TANGSHAN DELONG STEEL CO LTD
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