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Quenching method of soft band free slewing bearing sleeve ring

A technology of slewing bearings and ferrules, which is applied in the field of heat treatment of slewing bearings, can solve the problems of increasing equipment maintenance costs, reducing the service life of slewing bearings, and limiting the use range of slewing bearings, so as to simplify the steps of heat treatment, ensure accuracy, The effect of extending the service life

Inactive Publication Date: 2018-06-22
洛阳新强联回转支承股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the existing technology cannot avoid the generation of hardened soft belts, the direction of the load must be considered during the installation of the slewing ring. Therefore, it is necessary to place the soft belts in non-main load-bearing areas as much as possible to prevent the contact area between the soft belts and the rollers from being subjected to motion loads. The transitional wear in the process leads to the overall scrapping of the slewing bearing, but such an operation method limits the scope of use of the slewing bearing, reduces the service life of the slewing bearing, and increases the maintenance cost of the equipment later, which has become an important factor restricting the development of slewing bearing enterprises in my country. factor
[0004] In the prior art, in order to avoid hardening soft bands, after the workpiece is clamped and fixed, an intermediate frequency induction hardening device is used to heat and quench the outer surface of the slewing bearing along a specific guide rail. This working method requires a lot of preparation time. inefficiency

Method used

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  • Quenching method of soft band free slewing bearing sleeve ring
  • Quenching method of soft band free slewing bearing sleeve ring

Examples

Experimental program
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Effect test

Embodiment 1

[0029] As shown in the figure, a quenching method for a slewing bearing ring without a soft belt includes the following steps:

[0030] Step 1. Positioning of the workpiece: install the workpiece horizontally on the working platform of the machine tool and fix it;

[0031] Step 2. Determine the center position of the workpiece: a distance measuring sensor is installed on the spindle of the machine tool. The distance measuring sensor is an ultrasonic distance measuring sensor. Center coordinates, record and store the coordinate values ​​in the PLC programming control system of the machine tool, and determine the starting point a position, end point b position and the motion radius of the induction heater according to the coordinate values;

[0032]Step 3. Heating and cooling of the workpiece: At the initial position, the two induction heaters installed on the mobile device of the machine tool are located at the initial zero point a at the same time, and the distance between the...

Embodiment 2

[0035] As shown in the figure, a quenching method for a slewing bearing ring without a soft belt includes the following steps:

[0036] Step 1. Positioning of the workpiece: install the workpiece horizontally on the working platform of the machine tool and fix it;

[0037] Step 2. Determine the center position of the workpiece: a distance measuring sensor is installed on the spindle of the machine tool. The distance measuring sensor is an infrared distance measuring sensor. Center coordinates, record and store the coordinate values ​​in the PLC programming control system of the machine tool, and determine the starting point a position, end point b position and the motion radius of the induction heater according to the coordinate values;

[0038] Step 3. Heating and cooling of the workpiece: At the initial position, the two induction heaters installed on the mobile device of the machine tool are located at the initial zero point a at the same time, and the distance between the ...

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Abstract

The invention discloses a quenching method of a soft band free slewing bearing sleeve ring. The quenching method comprises the following steps that firstly, a workpiece is located, wherein the workpiece is horizontally mounted on a work platform of a machine tool and fixed; and secondly, the position of the circle center of the workpiece is determined, wherein a distance measuring sensor is mounted on a spindle of the machine tool. According to the quenching method, the operation process is simple and convenient, the center of a slewing bearing can be located before quenching, and motion accuracy of induction heaters and cooling devices is guaranteed; the two induction heaters move in the opposite directions at the same time to achieve the soft band free heat treatment process of a slewingbearing roller way; heating and cooling on the surface of the roller way are carried out at the same time, no soft band area is generated, and therefore the situation that cracks are generated to thesurface of the roller way due to secondary heating is avoided, and a low-hardness area formed by quenching is also avoided; and meanwhile, the slewing bearing heat treatment step is simplified, the work efficiency is improved, and the service life of the slewing bearing can be prolonged easily.

Description

technical field [0001] The invention belongs to the technical field of heat treatment technology for slewing bearings, and in particular relates to a quenching method for slewing bearing rings without soft belts. Background technique [0002] The slewing ring is a large bearing composed of inner and outer rings and rolling elements that can bear comprehensive loads, and can simultaneously bear large axial and radial loads and overturning moments. Slewing bearings are used in various construction machinery and rotary worktables. They are an important part of the slewing mechanism of construction machinery. They have high requirements for the quenching quality of their raceways. Generally, their surfaces are required to have high hardness and wear resistance. The material inside the raceway still maintains its original ductile structure. For large-diameter slewing bearings, medium-frequency induction hardening is usually used. Because medium-frequency induction hardening has ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/18C21D1/10C21D9/40
CPCC21D1/10C21D1/18C21D9/40Y02P10/25
Inventor 郝文路李华清
Owner 洛阳新强联回转支承股份有限公司
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