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Machining method for cross-scale staggered embedded type self-lubricating gear surface

A processing method and self-lubricating technology, used in metal processing equipment, electrochemical processing equipment, manufacturing tools, etc., can solve problems such as failure to achieve self-lubricating purposes, reduced self-lubricating properties, and failure to achieve lubrication purposes, and achieve production efficiency. High, improved surface strength, reliable quality effect

Inactive Publication Date: 2018-08-17
HEFEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the base oil storage type self-lubricating gear cannot achieve the purpose of self-lubrication in the case of no oil or lack of oil, and when the gear is running at high speed, the lubricating oil will be thrown out so that the lubrication purpose cannot be achieved, while the coated solid self-lubricating gear is in Under the conditions of high speed, heavy load and long-term operation, the coating will fall off and the self-lubricating properties will be greatly reduced

Method used

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  • Machining method for cross-scale staggered embedded type self-lubricating gear surface
  • Machining method for cross-scale staggered embedded type self-lubricating gear surface
  • Machining method for cross-scale staggered embedded type self-lubricating gear surface

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Embodiment Construction

[0025] A method for processing the surface of a cross-scale staggered embedded self-lubricating gear of the present invention will be further described below in conjunction with the accompanying drawings:

[0026] Such as figure 1 , figure 2 and image 3 As shown, step S0 is to introduce the processed 20Cr gear parts, and step S1 is the macro-scale processing 1 of the gear surface in this embodiment; in this embodiment, the macro-scale processing 1 of the gear surface uses an electrochemical machining method, and the process is as follows: Perform step S101 preparation for electrochemical etching, including cleaning the surface of the gear part and removing burrs on the gear surface, recording the necessary parameters of the gear part, and setting electrochemical related parameters; performing step S102 according to the parameters of the gear part to design and prepare the etching protective film, Prepare the protective film required for etching the surface of the gear part...

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Abstract

The invention relates to a machining method for a cross-scale staggered embedded type self-lubricating gear surface. The machining method comprises the four main machining steps of macro-scale machining, self-lubricating material embedded filling, gear surface grinding machining and micro-scale machining. According to the machining method, a cross-scale self-lubricating interface is formed on thegear surface by arranging the interface according to a certain rules and combining the characteristics of a self-lubricating material through an electrochemical machining method, a laser cladding technology and a laser microtexture technology, the lubricating requirement of a gear under the oil-free or oil-lack condition is met, and the gear surface has the enough hardness and smoothness. According to the machining method for the cross-scale staggered embedded type self-lubricating gear surface, a common gear can be machined into a cross-scale staggered embedded type self-lubricating gear, anda foundation is laid for practical application of the self-lubricating gear.

Description

technical field [0001] The invention belongs to a gear surface processing method, in particular to a processing method for a cross-scale interlaced embedded self-lubricating gear surface. Background technique [0002] At present, self-lubricating gears mainly focus on gear structure design and coating tooth surface design, which can be divided into matrix oil storage type self-lubricating gears and coating type solid self-lubricating gears. However, the base oil storage type self-lubricating gear cannot achieve the self-lubricating purpose in the case of no oil or lack of oil, and when the gear is running at high speed, the lubricating oil will be thrown out so that the lubrication purpose cannot be achieved, while the coating type solid self-lubricating gear is in the Under the conditions of high speed, heavy load and long-term operation, the coating will fall off and the self-lubricating properties will be greatly reduced. For this reason, the applicant invented "a multi-...

Claims

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Application Information

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IPC IPC(8): B23H3/00C23C24/10
CPCB23H3/00C23C24/103
Inventor 陈奇姚志刚田文锋王亚东汪金成李浩
Owner HEFEI UNIV OF TECH
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