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A kind of iron silicon titanium magnetic powder core and its preparation method and application

An iron-silicon and titanium-magnetism technology, applied in the field of iron-silicon-titanium magnetic powder cores and their preparation, can solve the problems of inability to meet high-frequency electronic components, and the volume ratio loss of metal magnetic powder cores is reduced and inconspicuous.

Active Publication Date: 2020-07-03
GUANGDONG INST OF NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, after doping the above elements, the volume specific loss of the metal magnetic powder core is not significantly reduced, and it still cannot meet the requirements of high-frequency electronic components.

Method used

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  • A kind of iron silicon titanium magnetic powder core and its preparation method and application
  • A kind of iron silicon titanium magnetic powder core and its preparation method and application
  • A kind of iron silicon titanium magnetic powder core and its preparation method and application

Examples

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preparation example Construction

[0023] The invention provides a method for preparing a ferrosilicate magnetic powder core, comprising the following steps:

[0024] (1) Mix iron source, silicon source and titanium source, and use gas atomization process to prepare alloy powder; the mass ratio of iron in the iron source, silicon in the silicon source and titanium in the titanium source is (91.5~93.5):6.5 : (0.01~2);

[0025] (2) After mixing the alloy powder obtained in the step (1) and the silicone resin solution, drying to obtain a resin mixture;

[0026] (3) The resin mixture obtained in the step (2) is sequentially subjected to pressing and annealing treatment to obtain a sendustitan magnetic powder core.

[0027] The invention mixes the iron source, the silicon source and the titanium source, and prepares the alloy powder by a gas atomization process. In the present invention, the mass ratio of iron in the iron source, silicon in the silicon source, and titanium in the titanium source is (91.5-93.5):6.5...

Embodiment 1

[0049] According to the mass ratio of Fe-6.5wt% Si-0.66wt% Ti, the raw materials of industrial pure iron, high-purity polysilicon and sponge titanium are prepared by gas atomization process to produce alloy powder. Use acetone as a solvent to prepare a silicone resin solution with a mass fraction of 10%, and mix the alloy powder and the silicone resin solution at a mass ratio of 100:1.5, and the acetone will volatilize during the mixing process , and then dried under vacuum at 100°C for 1 hour to completely volatilize acetone; press the mixture into a ring shape under 2000MPa to obtain an alloy powder compact; use Ar as a protective atmosphere to place the above alloy powder compact in a sintering furnace Anneal heat treatment at 500° C. for 2 hours to obtain sendustitan magnetic powder core.

[0050] The cross-sectional structure of the magnetic powder core obtained in Example 1 was scanned by an electron microscope. Test results such as image 3 shown. image 3 The circle...

Embodiment 2

[0052] According to the mass ratio of Fe-6.5wt%Si-1.14wt%Ti, the alloy powder is prepared by gas atomizing raw materials of pure iron, pure silicon and pure titanium. Using acetone as a solvent, prepare a silicone resin solution with a mass fraction of 5%, stir and mix the alloy powder and the silicone resin solution at a mass ratio of alloy powder to silicone resin solution of 100:0.5, during the mixing process acetone will Volatilize, and then dry at 90°C for 1.5 hours under vacuum conditions to completely volatilize the acetone; press the mixture into a ring shape under 1900MPa to obtain an alloy powder compact; use Ar as a protective atmosphere, place the above alloy powder compact into a sintering Anneal heat treatment at 500°C for 2 hours in the furnace to obtain sendustitan magnetic powder core.

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Abstract

The invention provides a preparation method of a ferrum-silicon-titanium magnetic powder core. The method comprises the steps that a ferrum source, a silicon source and a titanium source are combined,and ferrum-silicon-titanium alloy powder is prepared through an atomizing process ; the mass ratio of the ferrum in the ferrum source to the silicon in the silicon source and the titanium in the titanium source is (91.5-93.5):6.5:(0.01-2); after the ferrum-silicon-titanium alloy powder and an organic silicon resin solution are mixed and dried to obtain a resin mixture ; pressing and annealing aresequentially conducted on the resin mixture to obtain the ferrum-silicon-titanium magnetic powder core. The invention further provides the ferrum-silicon-titanium magnetic powder core by means of themethod and the application thereof. The ferrum-silicon-titanium magnetic powder core prepared by means of the method has low volume ratio consumption and high magnetic conductivity. Results of the embodiment show that the volume ratio consumption value of the ferrum-silicon-titanium magnetic powder core is 118.944-204.318 mW / cm<3> and the magnetic conductivity rate of the ferrum-silicon-titaniummagnetic powder core prepared by means of the method is 38.8-1.6 under the conditions of f=50mT and 50KHz.

Description

technical field [0001] The invention belongs to the field of soft magnetic materials, and in particular relates to a ferrosilicate magnetic powder core and a preparation method and application thereof. Background technique [0002] With the rapid development of the new energy industry and the country's vigorous implementation of energy-saving and emission-reduction policies, it is increasingly difficult for traditional silicon steel sheets to meet the requirements of electronic components in terms of high frequency, high power density, miniaturization, and anti-electromagnetic interference applications. requirements for soft magnetic materials. Compared with traditional silicon steel sheets, metal magnetic powder cores have the characteristics of high saturation magnetic induction, good constant magnetic permeability, small size, and simple process. However, the volume specific loss of metal magnetic powder cores is high, which cannot meet the needs of high-frequency electro...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/02H01F1/147C22C33/02C22C38/02C22C38/14
CPCB22F2003/248C22C33/0278C22C38/02C22C38/14H01F1/14766H01F41/0246
Inventor 刘辛王健毛新华
Owner GUANGDONG INST OF NEW MATERIALS