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Preparation method for water-based wet-process microfiber leather

A wet method, water-based technology, applied in fiber type, fiber treatment, improved handle fiber, etc., can solve the problem of high environmental impact, failure to meet the environmental protection index requirements of high-end furniture, footwear and automotive leather, and the inability to achieve green environmental protection requirements and other issues, to achieve the effects of reducing production costs, stable dimensions, and good elastic recovery

Inactive Publication Date: 2018-11-16
LANZHOU SCISKY AQUEOUS POLYMER MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, domestic microfiber leather has been produced, but they are all non-environmental protection products. Due to the technical characteristics of ordinary sea island microfiber leather, it cannot solve the environmental protection of the material itself and the environmental protection of the process, especially DMF in leather. Technical problems such as the volatilization of toluene, odor, VOC and other harmful substances have not been solved. The above-mentioned products cannot meet the requirements of green environmental protection, and also cannot meet the environmental protection index requirements of high-end furniture, shoes and leather for automobiles.
In the prior art, polyurethane synthetic leather is a solvent-based product, which has different degrees of solvent environment in the production process, which has a greater impact on the environment.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A preparation method of water-based wet microfiber bass, comprising the following steps:

[0032] 1) Preparation of nonwoven base fabric:

[0033] Modified polyester is used as the sea and nylon is used as the island to make Dingdao sea-island ultra-fine fiber, and the Dingdao sea-island ultra-fine fiber is made into a non-woven fabric by carding and acupuncture, and the non-woven base fabric is used as the skeleton of the ultra-fine fiber leather Material with a bulk density of 500 g / m2;

[0034] 2) Water-soluble polyester pre-shrunk non-woven base fabric:

[0035] Treat the non-woven base fabric with water-soluble polyester in step 1) to fully shrink the product, eliminate the internal stress of the needle-punched fabric to stabilize its size, and wrap a protective film on the surface of the fiber;

[0036] 3) Waterborne polyurethane wet impregnation treatment:

[0037] The nonwoven fabric of step 2) is sent to the wet production line for water-based resin impregna...

Embodiment 2

[0042] A preparation method of water-based wet microfiber bass, comprising the following steps:

[0043] 4) Preparation of non-woven base fabric:

[0044]Modified polyester is used as the sea and nylon is used as the island to make Dingdao sea-island ultra-fine fiber, and the Dingdao sea-island ultra-fine fiber is made into a non-woven fabric by carding and acupuncture, and the non-woven base fabric is used as the skeleton of the ultra-fine fiber leather Material with a bulk density of 400 g / m2;

[0045] 5) Water-soluble polyester pre-shrunk non-woven base fabric:

[0046] Treat the non-woven base fabric with water-soluble polyester in step 1) to fully shrink the product, eliminate the internal stress of the needle-punched fabric to stabilize its size, and wrap a protective film on the surface of the fiber;

[0047] 6) Waterborne polyurethane wet impregnation treatment:

[0048] The nonwoven fabric of step 2) is sent to the wet production line for water-based resin impregna...

Embodiment 3

[0053] A preparation method of water-based wet microfiber bass, comprising the following steps:

[0054] 7) Preparation of non-woven base fabric:

[0055] Modified polyester is used as the sea and nylon is used as the island to make Dingdao sea-island ultra-fine fiber, and the Dingdao sea-island ultra-fine fiber is made into a non-woven fabric by carding and acupuncture, and the non-woven base fabric is used as the skeleton of the ultra-fine fiber leather Material with a bulk density of 400 g / m2;

[0056] 8) Water-soluble polyester pre-shrunk non-woven base fabric:

[0057] Treat the non-woven base fabric with water-soluble polyester in step 1) to fully shrink the product, eliminate the internal stress of the needle-punched fabric to stabilize its size, and wrap a protective film on the surface of the fiber;

[0058] 9) Waterborne polyurethane wet impregnation treatment:

[0059] The nonwoven fabric of step 2) is sent to the wet production line for water-based resin impregn...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention provides a preparation method for a water-leatherd wet-process microfiber leather. The preparation method comprises the following steps of preparing non-woven leather cloth; carrying outwater-soluble polyester pre-shrinking treatment on the non-woven leather cloth; carrying out waterborne polyurethane wet-process impregnation treatment; carrying out extruding; carrying out wet-process solidification; carrying out splitting and reduction; and carrying out post-processing. The preparation method has the advantages that the key of the method lies in how to avoid using an organic solvent in the whole producing and manufacturing processes, a water-leatherd wet process is adopted, so that all process materials are environmentally-friendly, and the prepared leather can achieve thestructural characteristics of leatherette; and a figured sea-island short fiber leather material is used, ultrafine fibers with the fineness of 0.05 D can be obtained after sea components are dissolved away, and prepared leather is soft in hand feeling, good in drapability, attractive and good in air permeability, is similar to real leather in strength, folding resistance and other performances, is superior to natural leather in water resistance and anti-mildew and antibacterial performance and is a novel material with vitality in the industry of artificial leather and synthetic leather.

Description

technical field [0001] The invention belongs to the production field of water-based resin used for synthetic leather, and in particular relates to a preparation method of water-based wet-process superfiber bass. Background technique [0002] As the fourth generation of synthetic leather, sea island microfiber leather has completely surpassed genuine leather in terms of physical and chemical properties. At present, it has gradually replaced genuine leather in the fields of footwear, sofa furniture, car interiors, luggage gloves, etc., and its consumption has already accounted for half of the genuine leather. I believe that In the future, as the environmental performance of microfiber leather improves, the amount of microfiber leather will increase. The continuous improvement of people's living standards has led to higher and higher requirements for the quality of life, especially under the strong national energy-saving and emission-reduction policies, higher requirements are ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F8/14D01F8/12D06M15/507D06M15/564D06M11/38D06M11/70D06M11/55D06M11/76D06M11/13D06M11/155D06M11/56D06M11/17D06M13/207D06M101/32D06M101/34
CPCD01F8/12D01F8/14D06M11/13D06M11/155D06M11/17D06M11/38D06M11/55D06M11/56D06M11/70D06M11/76D06M13/207D06M15/507D06M15/564D06M2101/32D06M2101/34D06M2200/50
Inventor 戴家兵唐朋朋李维虎祝彬陈磊魏念旺王永乐
Owner LANZHOU SCISKY AQUEOUS POLYMER MATERIAL CO LTD
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