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A wire cutting method for three-dimensional sheet metal parts

A technology of sheet metal parts and wire cutting, which is applied in the field of sheet metal parts cutting, can solve the problems of high requirements for design and manufacture of evasive support tooling, high requirements for personnel quality, and thermal influence of cutting edges, etc., so as to achieve simple design and manufacture Convenience, simple assembly and operation, and the effect of reducing the trial production cycle

Inactive Publication Date: 2019-12-20
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Domestically, for the small batch production of three-dimensional sheet metal parts with complex profiles, the patents mainly focus on the three-dimensional cutting device and are more suitable for laser cutting in mass production. For example, CN201721280085.9 and CN201510538139.6 disclose a mechanical transmission type The advanced three-dimensional cutting device can better play the excellent characteristics of laser vector cutting, but the cost of laser is high and the quality requirements of the personnel who write the processing trajectory are also extremely high, and at the same time, it will have a certain thermal impact on the cutting edge
The high-pressure water three-dimensional cutting method provided in CN201410701674.4 requires high requirements for the design and manufacture of avoidance-type support tooling, and has poor versatility for small batches and multiple types

Method used

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  • A wire cutting method for three-dimensional sheet metal parts
  • A wire cutting method for three-dimensional sheet metal parts
  • A wire cutting method for three-dimensional sheet metal parts

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Embodiment 1

[0064] Embodiment 1: The present invention provides a simple and convenient wire cutting solution, and also provides a simple tooling design method. The process is as figure 1 As shown, the implementation steps of the present invention will be described in detail below taking the titanium alloy complex three-dimensional sheet metal part 21 as an example.

[0065] Step 1: Obtain the CAD 3D drawing of the 3D sheet metal part and its forming method. The part is thermoformed with a mold, and the X0Y plane 22 of the coordinate system is constructed by using the parting surface of the 3D sheet metal part mold;

[0066] Step 2: If figure 2 (a), make the projection of the three-dimensional sheet metal part on the X0Y plane 22, and make two vertical straight lines through the center of gravity of the closed figure formed by the projection contour 25, so that the straight line segments of the two straight lines in the contour line are respectively called according to the length. is t...

Embodiment 2

[0073] Embodiment 2: The present invention provides a simple and convenient wire cutting solution, and also provides a simple tooling design method. The process is as figure 1 As shown, the following figure 2 Taking the titanium alloy complex three-dimensional part 21 produced in the pilot trial as an example, the implementation steps of the present invention are introduced in detail.

[0074] Step 1: Consult the part manufacturer, the forming method of this part is unknown, and there is no CAD three-dimensional drawing, put the template on the horizontal plane, use the 3D scanner to scan the template to build the required CAD software drawing, and construct the coordinate system with the horizontal plane 71 X0Y plane;

[0075] Step 2: If Figure 7 (a), make the projection of the three-dimensional sheet metal part on the X0Y plane 71, and draw two vertical straight lines through the center of gravity of the closed figure formed by the projection contour 74, so that the str...

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Abstract

The invention discloses a linear cutting method for a three-dimensional sheet metal part. A linear cutting process is formulated by manufacturing a simple tooling fixture and being combined with a three-dimensional diagram of the sheet metal part, simple tooling manufactures a supporting fixture according to the section inner contour, a plurality of sets of flexible suction cup fixing parts are adopted, and meanwhile, a cutting coordinate system is established, the contour line is obtained through a projection method to form a cutting path. The linear cutting method changes the sheet metal part cutting track with the three-dimensional surface into one or several two-dimensional cutting track according to the scheme, the cutting process can be completed through an input line cutting machinetool and by being combined with the specific tooling fixture, the cutting quality and efficiency are ensured while the cost in the research and development manufacture process of the sheet metal partis reduced, and the linear cutting method is especially suitable for cutting forming of special small batches and trial samples.

Description

technical field [0001] The invention relates to the field of cutting sheet metal parts, in particular to a wire cutting method for three-dimensional sheet metal parts. Background technique [0002] Sheet metal parts are processed from metal sheets by stamping, bending, stretching, etc., and have important applications in various fields such as transportation, aerospace, electronic appliances, medical equipment, petrochemicals, and daily life. In applications such as aircraft, spacecraft, and deep-sea exploration, complex curved surfaces can obtain better streamlines, which meet the requirements of fluid mechanics and aerodynamics. Strict surface requirements ensure the flight speed, orbit or dive of the whole machine Depth and other important technical indicators. [0003] The last processing step in the production and manufacture of three-dimensional sheet metal parts with complex profiles is cutting and forming. The commonly used technical solutions in the industry are: h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23H7/02B23H11/00G05B19/4097
CPCB23H7/02B23H11/003G05B19/4097Y02P90/02
Inventor 陈明和苏楠谢兰生叶建华罗峰
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS