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Cutting fluid for high-efficiency bearing grinding and cutting, preparation method and application method thereof

A cutting fluid and bearing technology, which is applied in the field of cutting fluid for high-efficiency bearing grinding and cutting and its preparation, can solve the problems of no corrosion inhibitor, inconvenient management, and wrong cutting fluid addition, so as to reduce procurement costs and management costs, and is convenient for Plant management, the effect of reducing the types of use

Active Publication Date: 2018-12-21
苏州安美润滑科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This will bring inconvenience to the management of the workshop, and may cause the workers in the workshop to add the wrong cutting fluid from time to time, resulting in wrong use
What's more, the rough grinding fluid often only focuses on cooling, not on other aspects of performance, causing the bearings in the process to rust after rough machining, black spot corrosion, etc.; , black spot corrosion occurs during storage between processes
The main reason for such problems is that the performance of the cutting fluid against electrochemical corrosion is not good, and no effective corrosion inhibitor is added.
In addition, in the process of bearing grinding, sulfurized grinding wheels are often used, which will cause the sulfur element inside to directly enter the cutting fluid, causing electrochemical corrosion of metal iron, and the cutting fluid currently on the market is generally only Increasing anti-rust by adding anti-rust agent, or non-environmentally friendly sodium nitrite, will not achieve the effect of solving the problem

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The cutting fluid for high-efficiency bearing grinding and cutting of the present embodiment comprises the following preparation steps:

[0025] 1) First heat 10 parts of sebacic acid, 10 parts of dodecanedioic acid, 5 parts of tolyltriazole, 5 parts of neodecanoic acid, 60 parts of monoisopropanolamine and 10 parts of water to 60°C Completely dissolve into a transparent liquid to obtain a dicarboxylate-based compound preservative;

[0026] 2) Add 15 parts of water-soluble alcohol amine, 20 parts of base oil, 0.5 part of benzotriazole, 36.5 parts of deionized water and 2 parts of pH regulator to 8 parts of dicarboxylate-based compound preservative and stir until uniform Transparent;

[0027] 3) Finally, add 6 parts of emulsifier, 5 parts of synthetic fat, 5 parts of polyisobutylene succinate, and 2 parts of hexanediol and stir until transparent to obtain the finished product.

[0028] The cutting fluid for high-efficiency bearing grinding and cutting prepared in this ...

Embodiment 2

[0030] The cutting fluid for high-efficiency bearing grinding and cutting of the present embodiment comprises the following preparation steps:

[0031] 1) First heat 5 parts of sebacic acid, 15 parts of dodecanedibasic acid, 8 parts of tolyltriazole, 8 parts of neodecanoic acid, 50 parts of monoisopropanolamine and 14 parts of water to 65°C Completely dissolve into a transparent liquid to obtain a dicarboxylate-based compound preservative;

[0032] 2) Add 10 parts of water-soluble alcohol amine, 15 parts of base oil, 1 part of benzotriazole, 30 parts of deionized water and 3 parts of pH adjuster to 12 parts of dicarboxylate-based compound preservatives in parts by weight Stir until homogeneous and transparent;

[0033] 3) Finally, add 10 parts of emulsifier, 8 parts of synthetic fat, 8 parts of polyisobutylene succinate, and 3 parts of hexanediol and stir until transparent to obtain the finished product.

[0034] The cutting fluid for high-efficiency bearing grinding and cut...

Embodiment 3

[0036] The cutting fluid for high-efficiency bearing grinding and cutting of the present embodiment comprises the following preparation steps:

[0037] 1) First heat 15 parts of sebacic acid, 5 parts of dodecanedibasic acid, 2 parts of tolyltriazole, 2 parts of neodecanoic acid, 61 parts of monoisopropanolamine and 15 parts of water to 60°C Completely dissolve into a transparent liquid to obtain a dicarboxylate-based compound preservative;

[0038] 2) Add 20 parts of water-soluble alcohol amine, 25 parts of base oil, 0.5 part of benzotriazole, 40 parts of deionized water and 1 part of pH adjuster to 3 parts of dicarboxylate-based compound preservatives in parts by weight Stir until homogeneous and transparent;

[0039] 3) Finally, add 3 parts of emulsifier, 3 parts of synthetic fat, 3 parts of polyisobutylene succinate, and 1.5 parts of hexanediol and stir until transparent to obtain the finished product.

[0040] The cutting fluid for high-efficiency bearing grinding and cu...

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PUM

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Abstract

The invention relates to the technical field of cutting fluids, in particular to a cutting fluid for high-efficiency bearing grinding and cutting, a preparation method and an application method thereof. The cutting fluid comprises 10-20 parts of water-soluble alcoholamine, 3-12 parts of a preservative of a dicarboxylate-based composite, 2-10 parts of an emulsifier, 2-8 parts of synthetic resin, 2-8 parts of a film-forming agent, 1-3 parts of hexanediol, 0.1-1 part of benzotriazole, 1-3 parts of a pH adjuster, 15-25 parts of base oil, and 30-40 parts of deionized water. The preparation steps ofthe invention are as follows: first, heating sebacic acid, dodecane dibasic acid, methyl benzotriazole, neodecanoic acid, isopropanolamine and water to 55-65 DEG C to completely dissolve into a transparent liquid, adding water-soluble alcohol amine, base oil, benzotriazole, deionized water and a pH adjuster to stir to be even and transparent, finally adding the emulsifier, the synthetic resin, the film-forming agent, and hexanediol, and stirring to be transparent. The cutting fluid for high-efficiency bearing grinding and cutting facilitates workshop management and the appearance of rust anddark spots can be avoided.

Description

technical field [0001] The invention relates to the technical field of cutting fluid, in particular to a cutting fluid for high-efficiency bearing grinding and cutting, a preparation method and a use method thereof. Background technique [0002] Traditional bearing grinding fluids are generally divided into two types: one is coarse grinding fluid and the other is fine grinding fluid. This brings inconvenience to the management of the workshop, and may cause the workers in the workshop to often add the wrong cutting fluid, resulting in wrong use. More importantly, the rough grinding fluid often only focuses on the cooling performance, not on other aspects of performance, causing the bearings in the process to rust after rough machining, black spot corrosion, etc.; , Black spot corrosion occurs during storage between processes. The main reason for this kind of problem is that the performance of the cutting fluid against electrochemical corrosion is not good, and no effective...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00C10N40/22C10N40/02C10N30/06C10N30/12
CPCC10M173/00C10N2030/06C10N2030/12C10N2040/02C10N2040/22C10N2030/40C10N2030/41C10N2030/42C10N2030/64
Inventor 陈真汪小龙
Owner 苏州安美润滑科技有限公司
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