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A continuous casting and rolling system for steel bars and a continuous casting and rolling production method for steel bars

A continuous casting and rolling, production method technology, applied in the field of steel casting and rolling, to achieve the effects of prolonging service life, reducing energy consumption, and shortening the process

Active Publication Date: 2020-02-21
HUNAN 3T NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] After the 1980s, with the rise of research on twin-roll thin strip continuous casting technology in foreign countries, my country has restarted the research work in this area, and built successively in Northeast Institute of Technology, Northeastern University, Shanghai Iron and Steel Research Institute, Baosteel and other units. Several experimental researches on casting and rolling production lines have achieved some results, but they are still in the experimental stage, and there is still a big gap compared with foreign advanced levels.

Method used

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  • A continuous casting and rolling system for steel bars and a continuous casting and rolling production method for steel bars
  • A continuous casting and rolling system for steel bars and a continuous casting and rolling production method for steel bars
  • A continuous casting and rolling system for steel bars and a continuous casting and rolling production method for steel bars

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Experimental program
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Effect test

Embodiment 1

[0037] Please refer to figure 1 , a steel bar continuous casting and rolling system of the present embodiment, the system includes: a smelting furnace 1, a front liquid tank 2, a twin-roll casting and rolling unit 3, a cutting unit 4, a cutting guide 5 and a finishing rolling unit 6, The smelting furnace 1 communicates with the front liquid tank 2 through the diversion groove 12, and the twin-roll casting and rolling unit 3, the cutting unit 4, the cutting guide 5 and the finishing rolling unit 6 are sequentially arranged behind the front liquid tank 2. Wherein, the communication mode between the smelting furnace 1 and the front liquid tank 2 through the diversion groove 12 may be a sealed communication or an open communication.

[0038] continue with reference image 3 with Figure 4 , wherein, the twin-roll casting unit 3 includes an upper casting roll 31, a lower casting roll 32 and a nozzle 33, the casting nozzle 33 is sealed and connected with the liquid outlet of the f...

Embodiment 2

[0045] Please refer to figure 1 , figure 2 , image 3 with Figure 4 , a production method of steel bar continuous casting and rolling of the present embodiment, using the steel bar continuous casting and rolling system as described in Embodiment 1 to cast and roll steel bars, the production method comprises the following steps:

[0046] First, put iron and ferroalloys into melting furnace 1 for melting, control the melting temperature at 1500°C to 1750°C, and remove oxygen and slag from molten steel;

[0047] Second, the smelted molten steel is transported to the front liquid tank 2 through the diversion groove 12, and the temperature of the molten steel in the front liquid tank 2 is maintained at 1450°C to 1650°C, and the liquid level in the front liquid tank 2 is controlled to be higher than that of the twin-roll casting The upper mouth of the casting nozzle 33 of the rolling unit 3 is 5 mm to 20 mm;

[0048] Third, molten steel smelted in the smelting furnace 1 enters...

Embodiment 3

[0053] This embodiment provides HRB400 threaded steel bar Φ18mm specification products produced by casting and rolling.

[0054] The smelted HRB400 molten steel is transported to the front liquid tank 2 through the diversion tank 12, and the temperature of the molten steel in the front liquid tank 2 is controlled within 1530°C±20°C, and the height of the molten steel liquid level in the front liquid tank 2 is at the casting nozzle Above 5mm ~ 18mm.

[0055] The upper casting roll 31 and the lower casting roll 32 in the twin-roller casting unit 3 are all water-cooled combined casting rolls, and the water cooling tanks 313 of the upper casting roll 31 and the lower casting roll 32 are cooled by water, and the water temperature in the water inlet pipe 314 is It is controlled at 5°C to 60°C, and the water pressure is controlled at 0.3MPa.

[0056] The molten steel is cast and rolled by the twin-roll casting and rolling unit 3 to obtain a strip-shaped billet with a size of 30mm×30...

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Abstract

The invention discloses a steel bar continuous casting and rolling system, and further discloses a steel bar continuous casting and rolling production method. The steel bar continuous casting and rolling system comprises a smelting furnace, a front liquid box, a double-roller casting and rolling unit, a slitting unit, a slitting guide and a finish rolling unit; the smelting furnace communicates with the front liquid box in a sealed mode through a flow guiding groove; the double-roller casting and rolling unit, the slitting unit, the slitting guide and the finish rolling unit are sequentially arranged on the rear portion of the front liquid box; the double-roller casting and rolling unit comprises an upper casting and rolling roller, a lower casting and rolling roller, and a casting nozzle;the casting nozzle is in sealed connection with a liquid outlet of the front liquid box, and the upper casting and rolling roller and / or the lower casting and rolling roller are water-cooled combinedcasting and rolling rollers. Cooling and temperature decreasing are achieved by forming one or more water cooling tanks. In this way, high-temperature alloy molten steel flowing out from the front liquid box enters the double-roller casting and rolling unit, the temperature is quickly decreased while casting and rolling forming is achieved, the shape of a steel billet is quickly fixed, after thesteel billet is subjected to micro rolling deformation, it is ensured that molten steel in the core part is solidified and the billet material structure is dense, and it is ensured that the shape andthe size of the steel billet are precise.

Description

technical field [0001] The invention relates to the technical field of steel casting and rolling, in particular to a continuous casting and rolling system for steel bars and a production method for casting and rolling steel bars using the continuous casting and rolling system for steel bars, aiming at reducing the production cost of steel bars and developing high-quality and high-performance steel bars. Background technique [0002] In recent decades, the iron and steel industry at home and abroad has been developing new technologies around saving energy, improving production efficiency, and improving product quality, so as to achieve the goal of long-term and continuous energy saving and quality improvement. Iron and steel casting and rolling technology, as a near-net-shape casting technology that directly casts the shape, size and quality as close as possible to the final product, has been the dream goal of metallurgists and materials scientists for more than a century. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/46B21B1/20B22D11/06
CPCB21B1/20B21B1/466B22D11/0622
Inventor 向勇黄玲曾麟芳李聚良
Owner HUNAN 3T NEW MATERIAL