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Heavy oil catalytic cracking catalyst and preparation method thereof

A technology of cracking catalyst and heavy oil catalysis, which is applied in the direction of catalyst activation/preparation, catalytic cracking, physical/chemical process catalyst, etc. It can solve the problems of small B/L acid ratio, high cost, small pore size, etc., and achieve high total liquid yield , Strong conversion ability of heavy oil

Active Publication Date: 2019-02-05
PETROCHINA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the active matrix material of domestic catalytic cracking catalysts is mainly made of alumina, but this material has problems such as low pore volume, small pore size, and only L acid centers, which cannot meet the cracking needs of heavy and low-quality oil products.
In order to improve the pore structure and acid distribution of catalytic cracking catalyst substrates, researchers have carried out a large number of synthesis and preparation studies of medium and large porous silica-alumina materials. The pore structure and acidity distribution have been improved to some extent, but the existing synthesized silica-alumina materials still exist. High cost, low B / L acid ratio, etc., and the pore structure needs to be further improved

Method used

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  • Heavy oil catalytic cracking catalyst and preparation method thereof
  • Heavy oil catalytic cracking catalyst and preparation method thereof
  • Heavy oil catalytic cracking catalyst and preparation method thereof

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Experimental program
Comparison scheme
Effect test

specific Embodiment approach

[0028] The technical solutions of the present invention will be further described below through examples.

[0029] 1. Main analysis methods

[0030] Table 1 The main analytical methods involved in the present invention

[0031] project

method

Standard code

RE 2 o 3 ,m%

XRF method

/

Na 2 o

XRF method

/

Pore ​​volume, cm 3 .g -1

water drop method

Q / SYLS0521-2002

[0032] 2. Catalyst evaluation:

[0033] The reaction performance was evaluated by ACE device, and the raw oil used was Xinjiang vacuum wide-distillation wax oil and Xinjiang vacuum residue, and the residue ratio was 30%. The properties of raw oil are shown in Table 2. The catalyst was aged at 800°C and 100% steam for 17 hours before evaluation.

[0034] Table 2 Catalyst Selectivity Evaluation Raw Oil Properties

[0035]

Embodiment 1

[0037] Si-alumina material preparation

[0038] Take 20.1ml NaY zeolite directing agent and mix with 36ml 250g / l water glass evenly, add water to dilute to SiO 2 The concentration is 60g / L (as SiO 2 (the same below), raise the temperature to 70°C, add 4mol / L hydrochloric acid dropwise under strong stirring until the pH value of the system = 7, and continue aging at constant temperature for 2 hours under stirring; after aging, add 4mol / L hydrochloric acid dropwise to the pH Value = 5, then slowly add 1.6ml 90g / L (A1 2 o 3 After the addition, continue to stir for 1 hour; add ammonia water to adjust the pH to 8, raise the temperature to 85°C, and keep stirring for 1 hour. After the obtained product is filtered and washed, the resulting solid precipitate is ion-exchanged according to ammonium chloride: solid precipitate (dry basis): water = 1:0.3:6 to remove sodium ions, and the exchange is repeated twice, each time for 0.5h After each exchange, wash and filter with water, the...

Embodiment 2

[0045] Si-alumina material preparation

[0046] Take 12.1ml NaY zeolite directing agent and 26.8ml tetraethyl orthosilicate, mix evenly, add water to dilute to SiO 2 The concentration is 40g / L, the temperature is raised to 60°C, and 6mol / L sulfuric acid is added dropwise under strong stirring until the pH value of the system = 8, and the constant temperature aging is continued for 1.5h under stirring; after aging, 6mol / L sulfuric acid is added dropwise to pH value = 4, then slowly add 3.9ml 90g / L aluminum chloride solution under stirring conditions, continue stirring for 2 hours after the addition is complete; add 10wt% sodium hydroxide solution to adjust pH value = 7, raise the temperature to 90 ° C, keep stirring at a constant temperature of 1.5 h. After the obtained product is filtered and washed, the resulting solid precipitate is ion-exchanged according to ammonium nitrate: solid precipitate (dry basis): water = 1:0.5:8 to remove sodium ions, and the exchange is repeated...

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Abstract

The invention discloses a heavy oil catalytic cracking catalyst and a preparation method thereof, aiming at solving the problems of a catalytic cracking catalyst in the prior art that the preparationcost is relatively high, the pore volume of an active matrix material is low, the pore diameter is small and only an LC center exists and the like. The catalyst is a mesoporous and macroporous silicon-aluminum material with a center containing rich B acid. Based on the weight of oxide, an anhydrous chemical expression formula of the silicon-aluminum material is as follows: (0-0.3) Na2O: (2-18) Al2O3: (82-98) SiO2; the pore volume is 0.8 to 2mlg<-1>, the specific surface area is 150 to 350m<2>g<-1>, the most probable pore diameter is 30 to 100nm and the B / L acid specific value is 0.8 to 2.0. The catalyst disclosed by the invention has better matrix acidity distribution and higher pore volume and the characteristics of strong heavy oil conversion capability in catalytic cracking reaction andhigh total liquid yield.

Description

technical field [0001] The invention belongs to the field of oil refining catalysts, and in particular relates to a heavy oil catalytic cracking catalyst and a preparation method thereof. Background technique [0002] The catalytic cracking reaction is a parallel relay reaction. The active center of the catalytic cracking catalyst is a Y-type molecular sieve. The orifice of the Y-type molecular sieve is a twelve-membered ring with a pore diameter of about 0.7nm. The diameter of heavy oil macromolecules is 1-6nm, which cannot enter the Y-type molecular sieve. Inside the molecular sieve, therefore, the cracking of heavy oil macromolecules mainly takes place on the matrix. Heavy oil macromolecules are cracked into secondary molecules on the matrix, and the secondary molecules further enter molecular sieves to be cracked into small molecules. Due to diffusion limitations, the ideal pore size for heavy oil cracking is 6 to 10 times the molecular diameter, and the corresponding p...

Claims

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Application Information

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IPC IPC(8): B01J29/80B01J29/08B01J35/10B01J37/03B01J37/30B01J37/08C10G11/05
CPCC10G11/05B01J29/084B01J29/80B01J37/031B01J37/08B01J37/30B01J29/166C10G2300/1077C10G2300/1074B01J35/638B01J35/651B01J35/635B01J35/633B01J35/647B01J35/615
Inventor 熊晓云高雄厚张忠东胡清勋王久江刘宏海曹庚振黄世英孙雪芹侯凯军田爱珍赵红娟王宝杰张莉赵晓争
Owner PETROCHINA CO LTD