Online automobile glass coating type detection device, method and system

A technology for automotive glass and detection devices, which is applied to measurement devices, optical devices, instruments, etc., can solve the problems that a single laser line sensor cannot meet the detection requirements, a single laser line sensor cannot detect, and a two-dimensional vision system misjudges. , to achieve the effect of avoiding light source debugging, small increase and high compatibility

Pending Publication Date: 2019-04-30
CHANGSHA CTR ROBOTICS
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AI Technical Summary

Problems solved by technology

Two-dimensional vision is based on the contrast (color or grayscale difference) of two-dimensional images to obtain information such as the position of the colloid. position offset
[0004] 1) Only two-dimensional information can be obtained, that is, the colloid width, but the colloid height and cross-sectional area information that are really related to the functional properties of the colloid cannot be obtained;
[0005] 2) In the actual production environment, two-dimensional vision is easily affected by the color of the tested part and ambient light, and its misjudgment rate is very high
[0006] 3) In some special cases, the 2D camera cannot recognize, for example, when the measured part shakes during the glue coating process or the robot path planning is not good, the glue gun may scratch the surface of the part and leave a thin layer of glue marks (But in fact, the amount of glue applied is insufficient), resulting in misjudgment by the 2D vision system and resulting in unqualified parts
[0007] 4) Due to the limitations of the space around the glue gun and the arbitrariness of the glue application direction, the general-purpose single laser line sensor cannot meet the detection requirements, such as the corner arc of the glass, etc., which cannot be detected by a single laser line sensor

Method used

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  • Online automobile glass coating type detection device, method and system
  • Online automobile glass coating type detection device, method and system
  • Online automobile glass coating type detection device, method and system

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Embodiment Construction

[0042] Such as figure 1 As shown, the present invention provides a three-dimensional laser vision-based on-line inspection system for glue coating of automobile glass, which is used in the windshield glue station of the automobile assembly line, including industrial robots 3, belt conveyors 7, and fixed Rotary glue gun 4, centering mechanism 1, three-dimensional vision laser sensor 5, industrial computer 6 and other devices. The glue gun and 3D laser vision sensor are installed at the end of the industrial robot.

[0043] The windshield of the automobile is transported by the belt conveyor to the position of the centering mechanism. The lifting assembly 103 of the centering mechanism sucks the glass and lifts the glass into position. The first centering assembly 101 and the second centering assembly 102 move toward the center at the same time. The glass is clamped by movement, and the glass is positioned and fixed. The industrial robot drives the glue gun to automatically apply ...

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Abstract

The invention discloses an online automobile glass coating type detection device, method and system. Three-dimensional data information, that is, thresholds of a width, a height and a cross-sectionalarea, of the automobile windshield glass coating type are preset; a real-time coating type image during the automobile glass coating process is photographed, the position of the coating type is positioned, and three-dimensional image data, that is, the width, the height and the cross-sectional area of the image are extracted; the extracted width, the extracted height and the extracted cross-sectional area of the image are compared with a preset width, a preset height and a preset cross-sectional area, and differences are obtained; whether the differences are in a preset range is judged, and ifyes, automobile windshield glass coating is continued until the coating is completed; or otherwise, the coating type is judged to be unqualified and alarm information is outputted. Environmental light is not required, and the applicability is strong.

Description

Technical field [0001] The invention relates to the field of automobile manufacturing, in particular to an on-line detection device, method and system for automobile glass glue coating. Background technique [0002] With the continuous advancement of automobile manufacturing technology and the continuous optimization of automobile manufacturing processes, automobile glue coating technology has been more and more widely used in major automobile and automobile parts manufacturers. The installation of a car windshield is an important process of a car assembly. The installation quality of the windshield directly affects the airtightness of the vehicle and the safety of the driver, and is an important indicator of car quality. Therefore, an industrial robot system was introduced during the glue installation process of the automobile windshield; in addition, the quality of the glue has a serious impact on the product quality and driving safety of the car, and the manufacturer's intelli...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/24G01B11/02G01B11/06G01B11/28
CPCG01B11/24G01B11/02G01B11/0608G01B11/28
Inventor 曾丽娜高狄甘超宋立冬徐佳王勇军梁施华
Owner CHANGSHA CTR ROBOTICS
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