Iron-cobalt-copper alloy powder and preparation method thereof

A technology of copper alloy and iron-cobalt, which is applied in the field of iron-cobalt-copper alloy powder, can solve the problems of reduced bending resistance of products, poor product compactness, and low fine powder rate, so as to improve the forming degree, improve the use performance, and enhance the fusion sexual effect

Inactive Publication Date: 2019-05-03
江苏萌达新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the production method of iron-cobalt-copper alloy powder in the market is generally the atomization method. The disadvantages of the production of iron-cobalt-copper alloy powder by the atomization method are: 1. Low fine powder rate (60-70%); Performance decline; 3. Poor compatibility with other metals

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A preparation method of iron-cobalt-copper alloy powder, the specific steps are as follows:

[0015] (1) According to the percentage by weight, 14% of cobalt oxide, 16% of nano-iron powder, and 70% of ultrafine copper powder are fully mixed as raw materials, and mixed for 3 hours;

[0016] (2) Then, the mixed material is reduced by introducing hydrogen gas into a push boat type reduction furnace. The reduction temperature is 600 ° C, the boat load is 6 kg, the reduction time is 8 hours, and the hydrogen flow rate is 5 m 3 / h, obtain massive iron-cobalt-copper alloy powder;

[0017] (4) Then the massive iron-cobalt-copper alloy powder obtained after reduction is protected by carbon dioxide gas, and then crushed and classified using a nitrogen closed circulation air flow mill to obtain powdered iron-cobalt-copper alloy powder;

[0018] (5) Finally, the powdered iron-cobalt-copper alloy powder is mixed and batched to obtain the finished iron-cobalt-copper alloy powder.

Embodiment 2

[0020] A preparation method of iron-cobalt-copper alloy powder, the specific steps are as follows:

[0021] (1) According to the percentage by weight, 16% of cobalt oxide, 14% of nano-iron powder, and 70% of ultrafine copper powder are fully mixed as raw materials, and mixed for 3 hours;

[0022] (2) Then, the mixed material is reduced by introducing hydrogen gas into a push boat type reduction furnace. The reduction temperature is 650°C, the boat load is 6 kg, the reduction time is 8 hours, and the hydrogen flow rate is 5m 3 / h, obtain massive iron-cobalt-copper alloy powder;

[0023] (4) Then the massive iron-cobalt-copper alloy powder obtained after reduction is protected by carbon dioxide gas, and then crushed and classified using a nitrogen closed circulation air flow mill to obtain powdered iron-cobalt-copper alloy powder;

[0024] (5) Finally, the powdered iron-cobalt-copper alloy powder is mixed and batched to obtain the finished iron-cobalt-copper alloy powder.

Embodiment 3

[0026] A preparation method of iron-cobalt-copper alloy powder, the specific steps are as follows:

[0027] (1) According to the percentage by weight, 15% of cobalt oxide, 14% of nano-iron powder, and 71% of ultrafine copper powder are fully mixed as raw materials, and mixed for 3 hours;

[0028] (2) Then, the mixed material is reduced by introducing hydrogen gas into a push boat type reduction furnace. The reduction temperature is 700°C, the boat load is 6 kg, the reduction time is 8 hours, and the hydrogen flow rate is 5m 3 / h, obtain massive iron-cobalt-copper alloy powder;

[0029] (4) Then the massive iron-cobalt-copper alloy powder obtained after reduction is protected by carbon dioxide gas, and then crushed and classified using a nitrogen closed circulation air flow mill to obtain powdered iron-cobalt-copper alloy powder;

[0030] (5) Finally, the powdered iron-cobalt-copper alloy powder is mixed and batched to obtain the finished iron-cobalt-copper alloy powder.

[0...

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Abstract

The invention discloses an iron-cobalt-copper alloy powder. The iron-cobalt-copper alloy powder is in a spongy form and is prepared from the following components in percentage by weight: 15+/-1% of iron, 15+/-1% of cobalt, and 70+/-1% of copper; the Fisher particle size of the iron-cobalt-copper alloy powder is 2.0 to 3.0 [mu]m, the oxygen content is less than 0.50%, and apparent density is 1.5 to1.8 g/cm3. According to the iron-cobalt-copper alloy powder preparation method, the yield rate is greater than 92%, the yield rate of a conventional atomizing method is only 60 to 70%, and energy consumption can be greatly reduced; and raw materials namely, cobalt oxide, nanoscale iron powder, and ultrafine copper powder in the production process of the iron-cobalt-copper alloy powder simultaneously infiltrate mutually to form crystals in the high-temperature fusion fission and chemical component decomposition processes; and elements are widely distributed, the porosity is uniform, the compatibility with other metals is improved, and the forming degree and folding resistance of a product are effectively improved, the service life of the product is effectively prolonged, and the using performance of the product is significantly improved.

Description

technical field [0001] The invention relates to the technical field of iron-cobalt-copper alloy powder, in particular to an iron-cobalt-copper alloy powder and a preparation method thereof. Background technique [0002] At present, the production method of iron-cobalt-copper alloy powder in the market is generally the atomization method. The disadvantages of the production of iron-cobalt-copper alloy powder by the atomization method are: 1. Low fine powder rate (60-70%); 2. The compactness of the product is poor, and the product is resistant to bending 3. Poor compatibility with other metals. Contents of the invention [0003] The object of the present invention is to provide an iron-cobalt-copper alloy powder and a preparation method thereof for the defects and deficiencies of the prior art. [0004] In order to achieve the above object, the technical solution adopted in the present invention is: a kind of iron-cobalt-copper alloy powder, and its innovation point is that...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F9/22B22F1/00
Inventor 赵军喜
Owner 江苏萌达新材料科技有限公司
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