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Continuous silicon carbide fibers with beryllium gradient distribution and preparation method of continuous silicon carbide fibers

A technology of silicon carbide fiber and gradient distribution, which is applied in the direction of inorganic raw material artificial filament, etc., to achieve the effect of excellent performance, sufficient response and superior performance

Active Publication Date: 2019-05-03
湖南泽睿新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There is no relevant record of continuous silicon carbide fiber with beryllium gradient distribution

Method used

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  • Continuous silicon carbide fibers with beryllium gradient distribution and preparation method of continuous silicon carbide fibers
  • Continuous silicon carbide fibers with beryllium gradient distribution and preparation method of continuous silicon carbide fibers

Examples

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Embodiment 1

[0036] Taking PSCS (molecular weight is 160) and beryllium acetylacetonate as raw materials, the mass proportion of the two (the proportioning described in the following examples is the mass proportion) is beryllium acetylacetonate:PSCS=10:100, 420°C of reaction temperature, The pyrolysis temperature was 500°C, and after holding the reaction for 6 hours, it was dissolved in xylene and filtered, and the filtrate was distilled under reduced pressure at 350°C for 30 minutes to obtain PBCS with a softening point of 195°C and a beryllium content of 1.31wt%. PBCS was added to the melt spinning device and degassed under the protection of high-purity nitrogen, at 258 ° C, 4 × 10 5 Under Pa pressure, carry out melt spinning with 300m / min speed, make the PBCS precursor that diameter is 20 μm;

[0037] Put the above-mentioned fibers in a non-melting treatment device, pass through the air containing beryllium (the beryllium is provided by beryllium acetylacetonate); heat to 185°C at a hea...

Embodiment 2

[0043] Using PCS (molecular weight 300) and beryllium as raw materials, beryllium: PCS = 5:100, the reaction temperature is 430 ° C, the cracking temperature is 490 ° C, and after the reaction time of 4 hours, it is dissolved and filtered in xylene, and the filtrate is dissolved at 350 ° C. ℃ for 1 hour under reduced pressure to obtain a softening point of 202 ℃, PBCS containing 0.61wt% beryllium; PBCS is added to the melt spinning device and degassed under the protection of high-purity nitrogen, at 268 ℃, 4.5 × 10 5 Under Pa pressure, carry out melt spinning with 350m / min speed, make the PBCS precursor that diameter is 18 μm;

[0044] Infuse beryllium-containing air (the beryllium is provided by beryllium); heat up to 180°C at a rate of 10°C per hour, keep warm for 2 hours and cool to room temperature to obtain PBCS non-melting fibers. In the air containing beryllium, the molar ratio of Be to O is 0.2-0.8:1. During the non-melting process, the content of Be in the air gradual...

Embodiment 3

[0050] Using LPS (molecular weight of 150) and beryllium acetylacetonate as raw materials, beryllium acetylacetonate: LPS = 15:100, reaction temperature 400°C, cracking temperature 550°C, heat preservation reaction time 8h, dissolved in xylene, filtered, the filtrate at 340 °C for 1 hour under reduced pressure distillation to obtain PBCS with a softening point of 181 °C and a beryllium content of 1.53 wt%. PBCS was added to the melt spinning device and degassed under the protection of high-purity nitrogen, at 249 ° C, 4 × 10 5 Under Pa pressure, carry out melt spinning with 280m / min speed, make the PBCS precursor that diameter is 22 μ m;

[0051] Infuse beryllium-containing air (the beryllium is provided by beryllium acetylacetonate); heat to 185°C at a rate of 10°C per hour, keep warm for 2 hours and cool to room temperature to obtain PBCS non-melting fibers. In the air containing beryllium, the molar ratio of Be to O is 0.5:1. Obtain PBCS non-melting fibers.

[0052] Put ...

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Abstract

The invention relates to continuous silicon carbide fibers with beryllium gradient distribution and a preparation method of the continuous silicon carbide fibers, and belongs to the technical field ofpreparation of the continuous silicon carbide fibers. The content of beryllium in the continuous silicon carbide fibers with the beryllium gradient distribution varies from the surface to the centerof the fibers. The preparation method comprises the following steps: firstly performing pyrolysis with temperature difference to obtain a crude product of PBCS, and performing distillation to obtain the PBCS; and performing melt spinning to obtain raw filaments, performing non-melting treatment on the raw filaments in an atmosphere containing Be and oxygen, and performing sintering to obtain the product. The preparation method provided by the invention has a reasonable preparation process, the obtained product has excellent performance and is convenient for large-scale industrialized applications.

Description

technical field [0001] The invention relates to a continuous silicon carbide fiber with beryllium gradient distribution and a preparation method thereof, belonging to the technical field of continuous silicon carbide fiber preparation. Background technique [0002] SiC ceramics have excellent properties such as high strength, high modulus, high temperature resistance, corrosion resistance, oxidation resistance, and low density. In terms of performance, SiC ceramics are the material of choice for ultra-high temperature working parts, and have a wide range of uses in high-tech fields. [0003] After Nippon Carbon and Ube Industries purchased patents from Professor Seiji Yajima, it took years of painstaking research to realize the small-scale production of silicon carbide fibers. Dow Corning of the United States has also mastered its core technology through technical exchanges and purchase of key processes, but high-end applications and commercial sales in this field are basic...

Claims

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Application Information

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IPC IPC(8): C04B35/565D01F9/08
Inventor 黄小忠唐云王春齐彭立华
Owner 湖南泽睿新材料有限公司