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Processing method of burning bearing plate for ferrite sheet sintering

A processing method and technology for ferrite sheets, which are applied in the field of magnetic material manufacturing, can solve the problems of poor flatness, easy deformation, and poor appearance of ferrite products, and achieve the effects of good performance consistency and high flatness.

Inactive Publication Date: 2019-05-03
HENGDIAN GRP DMEGC MAGNETICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This solution adopts the method of cover pressure to reduce the appearance defects such as various deformations and bubbles caused by the shrinkage of the ferrite green sheet at high temperature due to solid-state reaction, but it cannot solve the problem of poor appearance of ferrite products caused by the setter
[0007] CN102976726A discloses a method for microwave sintering of ultra-thin ferrite sheets, the purpose of which is to solve the problems in the prior art that ferrite sheets are easily deformed, have poor flatness, and even break during the firing process
Although this solution can reduce the deformation of the ferrite sheet in the sintering process to a certain extent, but this method changes the sintering process to microwave, which will affect the performance of the ferrite product, and after changing the sintering process, it needs to use It takes a lot of time and energy to adjust the reaction conditions, which greatly increases the production cost, and cannot solve the problem of poor morphology of ferrite products caused by the setter

Method used

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  • Processing method of burning bearing plate for ferrite sheet sintering
  • Processing method of burning bearing plate for ferrite sheet sintering

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Present embodiment handles the newly purchased setter plate according to the following method:

[0064] (1) Place a column on the four corners of the rectangular setter plate respectively, the column is a cube with a side length of 8mm, and then stack another setter plate on the column, and repeat the above-mentioned placing column and stacking The operation of firing boards is to obtain a stack of setter boards, the number of stacked layers of setter boards in the stack of setter boards is 10 layers, and the number of stacks of the stack of setter boards is 10 stacks;

[0065] (2) In the kiln, the setter stack described in step (1) is heated to 25°C to 200°C→6h to 500°C→6h to 800°C→3h to 950°C, Empty plate sintering was carried out at 950°C. The sintering time of the empty plate was 1.5 h. No ferrite sheet was placed on the setter plate. After cooling, the empty plate sintering was repeated 3 times to obtain the sintered setter. burning board;

[0066] (3) The setter...

Embodiment 2

[0074] Present embodiment handles the newly purchased setter plate according to the following method:

[0075] (1) Place a column on the four corners of the rectangular setter plate respectively, the column is a cube with a side length of 5mm, and then stack another setter plate on the column, and repeat the above-mentioned placing column and stacking. The operation of burning boards is to obtain a stack of setters, the number of stacked layers of the setters in the stack of setters is 2 layers, and the number of stacks of the stacks of setters is 4 stacks;

[0076] (2) In the kiln, the setter stack described in step (1) is heated to 200°C → 4h to 500°C → 4h to 800°C → 2h to 1000°C. Carry out empty plate sintering at 1000°C, the empty plate sintering time is 1h, no ferrite sheet is placed on the setter plate, after cooling, repeat the empty plate sintering twice to obtain the sintered setter plate;

[0077](3) The setter plate described in step (2) is taken out from the kiln...

Embodiment 3

[0085] Present embodiment handles the newly purchased setter plate according to the following method:

[0086] (1) Place a column on the four corners of the rectangular setter plate respectively, the column is a cube with a side length of 10mm, and then stack another setter plate on the column, and repeat the above-mentioned placing column and stacking The operation of firing boards obtains a stack of setters, the number of stacked layers of the setters in the stack is 13, and the number of stacks of the stacks of setters is 24;

[0087] (2) In the kiln, the setter stack described in step (1) is heated to 200°C → 8h to 500°C → 8h to 800°C → 4h to heat up to 900°C, Empty plate sintering was carried out at 900°C. The empty plate sintering time was 2 hours. No ferrite sheet was placed on the setter plate. After cooling, the empty plate sintering was repeated 4 times to obtain a sintered setter. plate;

[0088] (3) The setter plate described in step (2) is taken out from the kil...

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Abstract

The invention discloses a processing method of a burning bearing plate for ferrite sheet sintering. The method comprises the following steps: 1) placing standing columns on the burning bearing plate,stacking other burning bearing plate on the stand columns, and repeatedly carrying out the operation to obtain a burning bearing plate stack; 2) carrying out bare plate sintering on the burning bearing plate stack to obtain a sintered burning bearing plate; 3) wiping the two sides of the sintered burning bearing plate by using a dust sticking roller so as to obtain a surface-treated burning bearing plate; 4) placing a ferrite raw sheet on the surface-treated burning bearing plate, brushing and leveling the ferrite raw sheet, observing the ferrite raw sheet under the irradiation of light, and determining whether the surface-treated burning bearing plate is preliminarily qualified or not; 5) loading the ferrite raw sheet on the preliminarily qualified burning bearing plate, carrying out sintering, observing the sintered ferrite raw sheet, and determining whether the burning bearing plate is finally qualified. According to the method provided by the invention, the hump, bulge and upwarpped four edges of the ferrite sheet cannot be caused when the burning bearing plate is used for sintering of the ferrite sheet.

Description

technical field [0001] The invention belongs to the technical field of magnetic material manufacture, and in particular relates to a method for processing a setter for sintering ferrite sheets. Background technique [0002] Electromagnetic induction wireless charging uses the electromagnetic induction principle of electricity-generated magnetism-magnetism-generated electricity, that is, "electricity" and "magnetism" can be transformed into each other. The two ends of the mobile phone and the wireless charger are respectively equipped with receiving / transmitting coils. The current of the wireless charger generates a magnetic field through the coil at the transmitting end. DC direct current used. [0003] In the wireless charging device, a nickel-copper-zinc soft ferrite sheet must be used. Because it is used in mobile phones, the magnetic sheet used must be very thin, generally 10-600um, and such a magnetic The sheet is made of pre-fired magnetic powder, after adding a cert...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/64
Inventor 王媛珍包宇航黄慧博
Owner HENGDIAN GRP DMEGC MAGNETICS CO LTD