A new type of multi-phase flow buffer equipment used after the heat exchanger of the black water system in the coal chemical industry

A multi-phase flow, coal chemical technology, applied in mechanical equipment, heating water/sewage treatment, pipeline damage/wear prevention, etc., can solve the problem of unreasonable structural design of the blind plate part of the bottom flange blind plate and the impact angle of large solid particles. , poor wear resistance and other problems, to achieve the effect of ensuring long-term safe and stable operation, reducing wear rate, and reducing shear wear

Active Publication Date: 2021-01-15
通孚能环(南通)科技有限公司
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  • Application Information

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Problems solved by technology

[0005] According to scientific research, the reasons for the perforation and leakage failure of the rear buffer tube of the heat exchanger mainly include: 1) The density of the black water medium is high (815kg / m 3 ), high flow rate (30-60m / s), high temperature (246°C); 2) The buffer cylinder is made of 316 stainless steel, with poor wear resistance and a wear rate of 1.0e -8 kg / m 2 s; 3) The dimension design of the Venturi expansion part of the buffer tube is unreasonable, and it is easy to form a large impact angle of solid particles, which intensifies the erosion and wear rate; 4) The structure design of the blind plate of the bottom flange is unreasonable
This part is a high-risk area of ​​scouring and wear, and most buffer tubes do not perform local strengthening treatment on the blind flange blind plate at the bottom

Method used

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  • A new type of multi-phase flow buffer equipment used after the heat exchanger of the black water system in the coal chemical industry
  • A new type of multi-phase flow buffer equipment used after the heat exchanger of the black water system in the coal chemical industry
  • A new type of multi-phase flow buffer equipment used after the heat exchanger of the black water system in the coal chemical industry

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Embodiment

[0051]In recent years, with the rapid development of the domestic coal chemical industry, coal gasification technology has been widely used in coal-to-hydrogen, coal-to-methanol, coal-to-olefins, and coal-to-synthetic ammonia projects. Ningxia, Shandong, Inner Mongolia and other places have combined their regional advantages to build a number of large-scale coal gasification plants to vigorously develop the coal chemical industry. However, the unplanned shutdown of the device caused by the failure of the buffer equipment after the heat exchanger of the coal gasification black water system has severely restricted the safe and stable operation of the enterprise. For example, a coal chemical company's coal-to-methanol gasification unit uses GE's Texaco coal-water slurry gasification technology. The multiphase black water medium containing hard pulverized coal particles flows through the heat exchanger and enters the buffer device. The equipment was put into operation in January 2016, a...

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Abstract

The invention discloses multiphase flow buffering equipment for a heat exchanger of a black water system in the coal chemical industry field. A black water multiphase flow medium containing hard coalpowder particles enters an expanded pipe section through a connecting pipe, a transverse speed component is generated under the flow-guiding effect of an expanded pipe, the medium perpendicular speedis decreased, and shear abrasion of the multiphase flow medium to a straight wall section of a buffering cylinder and impact abrasion of the multiphase flow medium to a flange blind plate at the cylinder bottom are reduced. Nilcra<TM> zirconia can be sprayed to the inner wall of the expanded pipe section, and the abrasion-resistance performance of the inner wall of the expanded pipe section is effectively improved. The black water multiphase flow medium containing the hard coal powder particles flows to a ceramic plate at the cylinder bottom to be deflected and enters a follow-up flash tank device through a buffering cylinder outlet. Nilcra<TM> zirconia ceramic is embedded in the flange blind plate at the cylinder bottom, bottom impact and abrasion resisting performance is enhanced, the overall abrasion-resistant and impact-resistant characteristics of the equipment are effectively improved, and the operation stability and safety of the system are guaranteed practically.

Description

Technical field[0001]The invention relates to a post-valve buffer device used in the field of coal chemical industry with high temperature resistance, wear resistance and impact resistance, in particular to a novel multiphase flow buffer device behind a heat exchanger of a black water system in the field of coal chemical industry.Background technique[0002]In recent years, the domestic coal chemical industry has developed rapidly, and the coal gasification process has been widely used in projects such as coal-to-hydrogen, coal-to-methanol, coal-to-olefin, and coal-to-ammonia. Ningxia, Shandong, Inner Mongolia and other places have successively started the construction of many large-scale coal gasification plants.[0003]The black water system is widely used in the coal chemical industry and is one of the important systems of coal gasification equipment. The transport medium of the system is a gas-liquid-solid multiphase fluid, which contains a large number of solid hard coal particles ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16L55/027F16L57/06F16L23/02C02F1/06
Inventor 吕文超
Owner 通孚能环(南通)科技有限公司
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