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Hot runner three-phase current multichannel voltage control system and control method thereof

A three-phase power, multi-channel technology, applied in the direction of general control system, control/regulation system, program control, etc., can solve the problem of even distribution of three-phase power access power, no high-voltage output terminal current or voltage detection, and inability to To achieve centralized control and monitoring and other issues

Active Publication Date: 2019-06-25
广州捷克易自动化设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The first way is that in the industrial application environment, since a certain phase of the industrial three-phase power is connected to obtain power during use, it is difficult to achieve an equal distribution of the input power of each phase of the three-phase power, especially for large factories when the quantity Too much, it is easy to cause a large voltage difference between the phase voltages of the three-phase electricity, which will lead to overheating and aging of the line or affect other equipment; second, there is no corresponding protection function, no current or voltage detection at the high-voltage output terminal, and no detection of load heating. Whether the coil is open circuit or short circuit, it is easy to cause some accidents; the third is that there is no communication interface, and centralized control and monitoring cannot be achieved

Method used

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  • Hot runner three-phase current multichannel voltage control system and control method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] as attached figure 1 As shown, the hot runner three-phase electric multi-channel voltage control system, the system includes a three-phase electric input terminal 1, a three-phase electric input protection circuit 2, a three-phase electric zero-crossing detection circuit 3, and a multi-channel thyristor output control circuit 4. Output current acquisition and detection circuit 5. Output voltage acquisition and detection circuit 6. Heating ring open / short circuit detection circuit 7. MCU core circuit 8. CAN communication circuit 9. Heating ring load 10.

[0044] The three-phase electrical input terminal 1 is a single-phase adjustable input terminal, which can adjust unidirectional input parameters.

[0045] The whole system is externally connected to three-phase AC380V50 / 60Hz industrial power, the voltage output terminal is connected to the heating coil power load, and the CAN communication interface is connected to the external CAN master controller.

[0046] The three...

Embodiment 2

[0054] Let’s elaborate on the voltage control of a certain channel of three-phase electricity. We know that when the input and input of a certain phase in the three-phase electricity are unbalanced, it will lead to an unbalanced work. There are many reasons for the unbalanced work, including load reasons and input reasons. Combining the characteristics of three-phase electricity, this application proposes a method for regulating the voltage of a certain channel of three-phase electricity to make it stable. This method is mainly controlled by the feedback received by the MCU core circuit and the multi-channel thyristor output control circuit, as follows,

[0055] Detect the output voltage and current of each phase of the three-phase electricity;

[0056] Calculate the output work and average power of each phase within the time threshold T;

[0057] When the output voltage and current of each phase are within the voltage threshold and current threshold range:

[0058] If the ...

Embodiment 3

[0069] For multiple channels, due to the difference in work, the same batch of products may have greater differences. Therefore, in addition to adjusting a certain phase of the three-phase electricity in a certain channel, this application also adjusts the overall multi-channel The three-phase power is regulated.

[0070] The principle has been explained in Embodiment 1, and the adjustment process will be introduced below.

[0071] The multi-channel voltage control method of the above system, the method is as follows:

[0072] The three-phase electricity zero-crossing detection circuit detects the zero-crossing points of each phase of the three-phase electricity;

[0073] The MCU core circuit collects the current and voltage collection values ​​of the output current detection circuit 5 and the output voltage detection circuit, and judges the deviation between the set voltage and the actual voltage through feedback;

[0074] According to the deviation and the zero-crossing po...

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Abstract

The invention relates to a hot runner three-phase current multichannel voltage control system, which comprises a three-phase current input end, a three-phase current input protection circuit, a three-phase current zero-crossing detection circuit, a multichannel thyristor output control circuit, an output current acquisition detection circuit, an output voltage acquisition detection circuit, a heating coil open / short circuit detection circuit, an MCU core circuit and a CAN communication circuit, wherein the three-phase current input protection circuit is connected with the three-phase current input end; the three-phase current input protection circuit is connected with the multichannel thyristor output control circuit and the three-phase current zero-crossing detection circuit; the three-phase current zero-crossing detection circuit is connected with the MCU core circuit, and a detection result can be sent to the MCU core circuit; the MCU core circuit is connected with the multichannelthyristor output control circuit, and output parameters are sent to the thyristor output control circuit; and the thyristor output control circuit is connected with a heating coil load.

Description

technical field [0001] The invention relates to a voltage control method and system, in particular to a voltage control used in intelligent hot runner temperature control in the field of industrial injection molds. Background technique [0002] The current voltage controllers are mostly single-phase power supply single-channel output constant voltage, simple design, use buttons to set and control, each controller works independently, and access to a certain phase of industrial three-phase power to obtain power during use . [0003] The first way is that in the industrial application environment, since a certain phase of the industrial three-phase power is connected to obtain power during use, it is difficult to achieve an equal distribution of the input power of each phase of the three-phase power, especially for large factories when the quantity Too much, it is easy to cause a large voltage difference between the phase voltages of the three-phase electricity, resulting in ...

Claims

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Application Information

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IPC IPC(8): G05F1/10G05F1/66G05B19/042G01R19/25G01R31/02H02J3/26H02J3/00
CPCY02E40/50
Inventor 李久伦
Owner 广州捷克易自动化设备有限公司
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