Strengthening method of ball mill cast iron roll and strengthened ball mill cast iron roll
A technology of ductile cast iron and rolls, which is applied in the strengthening of ductile cast iron rolls and the strengthening of ductile cast iron rolls. It can solve the problems of surface cracking, inability to complete strengthening, and large heat input of ductile milled cast iron rolls. It achieves improved quality, small heat-affected zone, The effect of low heat input
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Embodiment 1
[0043] (1) Turning off the wear and fatigue layer on the surface of the spheroidal cast iron roll, the unilateral turning amount is 0.5mm; use absolute ethanol to clean the surface of the spheroidal milled cast iron roll after turning, and remove impurities such as oil stains; use magnetic particle inspection on the turned spheroidal cast iron roll and ultrasonic flaw detection to check whether there are defects such as cracks to ensure that there are no surface and internal defects; degrease the surface of the cleaned nodular cast iron roll to obtain a pretreated nodular cast iron roll;
[0044] (2) Prepare the powder material for the cladding layer and the powder material for the alloying layer respectively, in mass percent; the powder for the cladding layer includes the following components: C 0.31%, Cr 5.21%, Mn 0.38 %, V 0.93%, the balance is Fe, and the particle size is 135-325 mesh; the powder material for the alloying layer includes the following components: C 0.30%, Si...
Embodiment 2
[0049] (1) Turning removes the wear fatigue layer on the surface of the spheroidal cast iron roll, and the amount of unilateral turning is 1mm; use absolute ethanol to clean the surface of the spheroidal grinding cast iron roll after turning, and remove impurities such as oil stains; Ultrasonic flaw detection, check whether there are defects such as cracks, to ensure that there are no surface and internal defects; degrease the surface of the cleaned nodular milled cast iron roll to obtain a pretreated nodular milled cast iron roll;
[0050] (2) Prepare the powder material for the cladding layer and the powder material for the alloying layer respectively, in mass percent; the powder material for the cladding layer includes the following components: C 0.35%, Cr 5.50%, Mn 0.42%, V 1.16%, the balance is Fe, and the particle size is 135-325 mesh; the powder material for the alloying layer includes the following components: C 0.35%, Si 1.05%, Cr 5.20%, Mo 1.50%, the balance It is Fe...
Embodiment 3
[0054] (1) Turning off the wear fatigue layer on the surface of the spheroidal cast iron roll, the amount of unilateral turning is 0.6mm; use absolute ethanol to clean the surface of the spheroidal grinding cast iron roll after turning, and remove impurities such as oil stains; use magnetic particle inspection on the spheroidal grinding cast iron roll after turning and ultrasonic flaw detection to check whether there are defects such as cracks to ensure that there are no surface and internal defects; degrease the surface of the cleaned nodular cast iron roll to obtain a pretreated nodular cast iron roll;
[0055] (2) Prepare the powder material for the cladding layer and the powder material for the alloying layer respectively. In terms of mass percentage, the powder material for the cladding layer includes the following components: C 0.32%, Cr 5.30%, Mn 0.40%, V 1.00%, the balance is Fe, and the particle size is 135-325 mesh; the powder material for the alloying layer includes ...
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Abstract
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