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Fluoropolymer compositions and coatings

A technology of composition and polymer, which is applied in the direction of coating, etc., can solve the problems of perfluoroelastomers and coating compositions that are difficult to prepare

Active Publication Date: 2019-08-02
3M INNOVATIVE PROPERTIES CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004]However, highly fluorinated polymers, especially perfluoroelastomers, are difficult to dissolve in solvents, and coating compositions are difficult to prepare

Method used

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  • Fluoropolymer compositions and coatings
  • Fluoropolymer compositions and coatings
  • Fluoropolymer compositions and coatings

Examples

Experimental program
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preparation example Construction

[0135] Preparation of Fluoropolymer Compositions

[0136] Fluoropolymer compositions can be prepared by mixing polymers, optional curing system and optional additives, and solvents. Preferably, the fluoropolymer is first compounded together with the other solid ingredients, and especially with the curing system. Compounding may be performed in conventional rubber processing equipment to provide a solid mixture, ie, a solid polymer with additional ingredients, also referred to in the art as a "compound." Typical equipment includes rubber mills, internal mixers (such as Banbury mixers), and mixing extruders. During mixing, the components and additives are uniformly distributed throughout the resulting fluorinated polymer "compound" or polymer flake. The compound is then preferably comminuted (for example by cutting into smaller pieces) and then dissolved in a solvent.

[0137] Method of preparing the coating

[0138] The coating can be prepared by adding the fluoropolyme...

Embodiment 1

[0155] In this example, a clear coat was prepared.

[0156] First, a perfluoroelastomer composition was prepared as follows: 100 parts by weight of a curable perfluoropolymer with the trade name PFE40Z (available from 3M Company, St. Paul, MN, USA) and 0.5 parts by weight of a peroxide curing agent with the trade name Trigonox (available from AkzoNobel Functional Chemicals, The Netherlands) and 0.5 parts by weight of an auxiliary agent (available from, for example, Lyman Wirth ( Lehman & Voss)) mixed.

[0157] This compounded preparation was cut into small pieces with a size of about 0.5 cm. These pieces were added to solvent-partially fluorinated polyether (1,1,1,2,2,3,4,5,5,5-decafluoro-3-methoxy-4-(trifluoromethyl )-pentane) in a beaker. The solvent was added in an amount to make a solution containing 15% by weight of perfluoroelastomer. Place the beaker on a tumbler mixer and continue mixing overnight. Allow the perfluoroelastomer to completely dissolve. The viscosit...

Embodiment 2

[0161] In this example, similar to Example 5 but using PFE 7502 BZ - a black perfluoroelastomer compound (commercially available from 3M Company, St. Paul, MN, USA) ), to prepare a black coating. This compounded preparation was cut into small pieces with a size of about 0.5 cm. These pieces were added to the solvent (3-ethoxy-1,1,1,2,3,4,4,5,5,6,6,6-dodecafluoro-2-trifluoromethyl-hexane ) in the beaker. The solvent was added in an amount constituting a composition containing 10% by weight of the perfluoroelastomer compound. The beaker was placed on a tumbler mixer and stirring continued overnight, after which the compounds dissolved and formed a solution. The resulting formulation had a viscosity of 900 mPas.

[0162] The coating composition was then rod coated onto aluminum flakes measuring 15 cm x 7.5 cm using a standard rod coater, cured in an oven at 140°C for 5 minutes and optionally post-cured for a further 15 minutes at 200°C. Get a black coat.

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Abstract

A composition comprising at least one fluoropolymer and at least one solvent, wherein the solvent comprises a branched, partially fluorinated ether and wherein the partially fluorinated ether corresponds to the formula: Rf-O-R wherein Rf is a perfluorinated or partially fluorinated alkyl group that may be interrupted once or more than once by an ether oxygen and R is a partially fluorinated or a non-fluorinated alkyl group; and wherein the fluoropolymer is a copolymer comprising at least 90 % by weight (based on the total weight of the polymer, which is 100 % by weight) of units derived from tetrafluoroethene (TFE) and one or more perfluorinated alkyl ethers selected from ethers corresponding to the general formula Rf-O-(CF2)n-CF=CF2 wherein n is 1 in which case the ether is an allyl ether, or 0 in which case the ether is a vinyl ether and Rf represents a perfluoroalkyl residue which may be interrupted once or more than once by an oxygen atom. Also provided are methods of preparing thecompositions and methods for coating substrate with the compositions.

Description

technical field [0001] The present disclosure relates to fluoropolymer compositions particularly useful for coating substrates, coated articles, and methods of making the compositions and coatings. Background technique [0002] Fluoropolymers, especially highly fluorinated polymers such as polymers with high tetrafluoroethylene (TFE) content, have achieved excellent commercial success due to their chemical and thermal inertness. They are used in a variety of applications where harsh environments are encountered, such as exposure to high temperatures and / or corrosive chemicals. Typical end uses for the polymers include, but are not limited to, seals for engines, seals in oil well drilling devices, and sealing elements for industrial equipment operating in high temperature or chemically aggressive environments. [0003] The excellent properties of highly fluorinated polymers are largely attributable to the stability and inertness of the copolymerized perfluorinated monomer un...

Claims

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Application Information

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IPC IPC(8): C09D7/63C09D127/18
CPCC09D127/18C09D7/20C08K5/06C08F8/30C08F214/262C08K5/02C08K5/14
Inventor 阿莱恩·费许尔
Owner 3M INNOVATIVE PROPERTIES CO