Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Novel direct current smelting furnace

An electric furnace, a new technology, applied in the field of electric arc furnace, can solve the problem of unresolved load matching between the DC power supply device and the electric furnace molten pool, uneven power distribution of the electric furnace molten pool, high ore consumption per ton of products and high power consumption. , to achieve the effect of improving the actual industrial operation value, enhancing the overcurrent capability of the electrode, and high natural power factor

Pending Publication Date: 2019-08-06
于文
View PDF0 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, smelting electric furnaces at home and abroad basically adopt AC power supply technology. The smelting electric furnaces using AC power supply technology all use power frequency 50Hz-60Hz AC power supply, and because smelting electric furnaces are low-voltage and high-current load characteristics, the ferromagnetic components around the electric furnace short network eddy current The loss is large. Because of the inductance factor of the electric furnace short-network conductive line, it is difficult to input high-current AC power into the electric furnace molten pool. The coexistence of high-current conditions and the electric furnace short-network conductive line inductance leads to a low power factor for the entire system of the AC electric furnace. The electrode arc is ignited and extinguished 100 to 120 times per second, and the arc combustion is unstable, resulting in large consumption of electrode collapse during production, high mine consumption per ton of products and high power consumption.
[0004] There are few electric furnaces using DC power supply technology. At present, DC electric furnaces using DC power supply technology basically need to use bottom electrode technology. Because the bottom electrode is easy to burn out, it is difficult to be widely used in the smelting industry.
[0005] Some domestic enterprises have tried to build and use multi-electrode DC electric furnace systems in recent years. Basically, the problem of load matching between the DC power supply device and the electric furnace melting pool has not been solved, which eventually leads to uneven power distribution in the electric furnace melting pool, and the smelting indicators in production practice Not ideal, failing to give full play to the advantages of DC power and large current transmission to bring practical industrial application value to smelting work

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel direct current smelting furnace
  • Novel direct current smelting furnace
  • Novel direct current smelting furnace

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0060] Example 1, combined with Figure 10 ~ Figure 11 As shown, when the total number of electrodes of the multi-load layout device 3 is four, the number of double-circuit DC power supply groups is two, and the two double-circuit DC power supply groups can use the first double-circuit DC power supply group 1-1 and the second double-circuit DC power supply group 1-1. Loop DC power supply group 1-2 indicates that the first double-loop DC power supply group 1-1 includes a three-phase negative half-cycle rectification output circuit 1-1-1 and a three-phase positive half-cycle rectification output circuit 1-1-2, and the second double-loop The DC power supply group 1-2 includes a three-phase negative half-cycle rectification output circuit 1-2-1 and a three-phase positive half-cycle rectification output circuit 1-2-2, and the four electrodes respectively use No. 1 electrode 3-1 and No. 2 electrode 3- 2. No. 3 electrode 3-3 and No. 4 electrode 3-4 indicate that No. 1 electrode 3-1 a...

example 2

[0067] Example 2, combined with Figure 12 to Figure 15As shown, when the total number of electrodes of the multi-load layout device 3 is 6, the number of double-circuit DC power supply groups is 3, and the three double-circuit DC power supply groups can use the first double-circuit DC power supply group 1-1, the second double-circuit DC power supply group The loop DC power supply group 1-2 and the third double-loop DC power supply group 1-3 indicate that the first double-loop DC power supply group 1-1 includes a three-phase negative half-cycle rectification output circuit 1-1-1 and a three-phase positive half-cycle rectification output circuit Circuit 1-1-2, the second double-circuit DC power supply group 1-2 includes a three-phase negative half-cycle rectification output circuit 1-2-1 and a three-phase positive half-cycle rectification output circuit 1-2-2, the third double-circuit DC power supply Group 1-3 includes a three-phase negative half-cycle rectification output circ...

example 3

[0076] Example 3, combined with Figure 16 ~ Figure 18 As shown, when the total number of electrodes of the multi-load layout device 3 is 8, the number of dual-circuit DC power supply groups is 4, and the 4 dual-circuit DC power supply groups can use the first dual-circuit DC power supply group 1-1, the second dual-circuit DC power supply group The loop DC power supply group 1-2, the third double-loop DC power supply group 1-3, and the fourth double-loop DC power supply group 1-4 indicate that the 8 electrodes respectively use No. 1 electrode 3-1, No. 2 electrode 3-2, No. 3 electrode 3-3, No. 4 electrode 3-4, No. 5 electrode 3-5, No. 6 electrode 3-6, No. 7 electrode 3-7, No. 8 electrode 3-8, among them, No. 1 electrode 3- 1, No. 3 electrodes 3-3, No. 5 electrodes 3-5, No. 7 electrodes 3-7 are positive electrodes, No. 2 electrodes 3-2, No. 4 electrodes 3-4, No. 6 electrodes 3-6, No. 8 Electrode 3-8 is a negative polarity electrode, No. 1 electrode 3-1 is adjacent to No. 2 elec...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a novel direct current smelting furnace, and relates to the technical field of electric arc furnaces. The novel direct current smelting furnace includes a rectification controlcircuit, a rectification power supply device, a short net device, a multi-load layout device including multiple electrodes and an electric furnace body. The rectification power supply device includesat least two dual-circuit direct current power supply groups. Four output terminals of each dual-circuit direct current power supply group are respectively connected to three electrodes in the multi-load layout device to form two current circuits through electric furnace molten pool loads. The electrodes in the multi-load layout device are connected to same-polarity output terminals of a three-phase negative half-cycle rectification output circuit and a three-phase positive half-cycle rectification output circuit through the short net device. The rectification power supply device is provided with multiple output circuit loops. The number of output circuit loops of the rectification power supply device is the same as the number of electrodes of the multi-load layout device. The novel directcurrent smelting furnace avoids the shortcomings of mismatch between a conventional multi-electrode direct current electric furnace technology and the electric furnace molten pool loads and improvesthe practical industrial application value of smelting using direct current.

Description

[0001] This application claims the priority of the Chinese patent application with the application number 201810139429.7 and the name "New Direct Current Smelting Electric Furnace" submitted to the China Patent Office on February 11, 2018, the entire contents of which are incorporated in this application by reference, and at the same time claim 2018 The priority of the Chinese patent application with the application number 201820241594.9 and the title "New Direct Current Smelting Electric Furnace" submitted to the China Patent Office on February 11, 2018, the entire content of which is incorporated in this application by reference, and requested on May 2, 2018 The priority of the Chinese patent application with the application number 201810411134.0 and the name "New Direct Current Smelting Electric Furnace" filed with the China Patent Office on 12th, the entire content of which is incorporated in this application by reference, and the Chinese patent application is required to be s...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F27B3/08F27B3/20F27B3/28F27D11/10H05B7/00H05B7/06H05B7/144H05B7/20
CPCF27B3/085F27B3/20F27B3/28F27D11/10H05B7/20H05B7/144H05B7/06H05B7/005Y02P10/25
Inventor 于文
Owner 于文
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products