Flotation fuzzy fault diagnosis method based on texture time sequence trend feature matching

Abstract

The invention discloses a flotation fuzzy fault diagnosis method based on texture time sequence trend feature matching. In the foam flotation field, the invention discloses a fuzzy fault diagnosis method for a flotation process, and the method is characterized in that based on the foam visual time sequence feature extraction, a sub-sequence and a sub-mode of a foam time sequence are defined, a historical feature trend information set is established by adopting historical data information, the similarity of real-time trend features and the historical trend feature set is measured, and the fuzzydiagnosis is performed on the fault occurrence probability by integrating the sequence trend information. According to the method, a concept of fuzzy fault diagnosis is provided, a flotation workingcondition state prediction representation model is established through the reliability sequence selection and the abnormal factor establishment, and a new solution is provided for the trend judgment and the numerical trend possibility. According to the method, the defect that the original foam characteristics statically describe the flotation process is overcome, the working condition abnormal symptoms are found in time, the fault possibility at the future moment is displayed in a numerical mode, the manual operation is facilitated, and the production is stably optimized.

Description

technical field [0001] The invention belongs to the technical field of froth flotation, and in particular relates to a fault diagnosis method in the zinc flotation process. Background technique [0002] Froth flotation is a mineral processing method widely used at home and abroad. This method can effectively separate the target minerals according to the difference between the hydrophilicity and hydrophobicity of the mineral surface. In the process of froth flotation, the target mineral and its symbiotic gangue are ground into particles of suitable size and then sent to the flotation tank. The surface properties of different mineral particles are adjusted by adding reagents, while the flotation process is continuously stirred and blown to make the slurry A large number of bubbles with different size, shape, texture and other characteristic information are formed in the flotation cell, so that useful mineral particles adhere to the surface of the bubbles, and the bubbles carry...

AI Technical Summary

Problems solved by technology

Since froth flotation is a complex industrial process, the process flow is long, the sub-processes are seriously coupled, and some parameters cannot be effectively measured. As a result, current technical means cannot monitor the occurrence of fluctuations in time. In addition, the rotation and actual operation of on-site operators The subjectivity and arbitrariness of the system are relatively large, which also leads to the lack of uniform standards for fault diagnosis.

Although it is possible to analyze concentrate and tailings grades through off-line assays, the assay results lag behind, and it often takes a long time for the concentrate grade to respond to failures from local faults to affect the fluctuation of flotation concentrate grades, resulting in foam flotation. It is difficult to achieve reliable real-time judgment in the fault diagnosis of the selection process. With the rapid development of information technology and digital image processing technology, many data-driven fault diagnosis methods have emerged one after another.

The existing fault diagnosis methods are only aimed at various image features at a single moment. These methods have limitations in the data volume range, and do not take the industrial process as a dynamic process to extract its changing trend characteristics, and it is difficult to describe the fault occurrence in a multi-level and three-dimensional manner. Time-to-time mode change information makes it impossible to monitor abnormal working conditions in time

Images