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Step-in heat test method and system of instrument electric control system

An electronic control system, a step-in technology, applied in general control systems, control/regulation systems, test/monitoring control systems, etc., can solve problems such as instability, large power consumption per unit area, and affecting the reliability of electronic products. Achieve the effect of rapid detection range without wasting manpower and time

Inactive Publication Date: 2019-11-05
广东科鉴检测工程技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Automobiles, excavators, airplanes, ships, electric vehicles, and locomotives and motor vehicles used for rail transportation generally have electronic control systems, such as the electronic control system of automobiles. At present, the circuit board integration of electronic control systems is getting higher and higher. The power consumption is increasing, which will easily lead to excessive local temperature of the circuit, and the heat dissipation problem will become more and more serious. Overheating of components will cause the performance of the electronic control system to deteriorate or become unstable, and even cause the electronic control system to fail, directly affecting the reliability of electronic products. Therefore, as the carrier of components, the circuit board of the electronic control system must have good heat dissipation performance
[0003] Due to the complexity of the electronic circuit of the electronic control system, unreasonable problems in the design and layout of the circuit can easily lead to abnormal heat dissipation. Therefore, when the electronic control system leaves the factory, it is necessary to ensure that the circuit layout of the electronic control system is reasonable and improve the heat dissipation performance.
Most of the existing thermal detection methods directly use temperature sensors to detect the temperature value of each component when it is working, but it is too time-consuming and laborious to detect each component of the electronic control system one by one by using this detection method, and the detected The temperature parameters are only in the normal temperature state, and the temperature resistance of the parts cannot be accurately judged, and the thermal detection effect cannot reach the best state

Method used

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  • Step-in heat test method and system of instrument electric control system
  • Step-in heat test method and system of instrument electric control system
  • Step-in heat test method and system of instrument electric control system

Examples

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Embodiment 1

[0082] This embodiment provides another walk-in thermal testing method for the electronic control system of the instrument, such as image 3 as shown, image 3 It is a flow chart of another walk-in thermal test method for an instrument electronic control system according to Embodiment 1 of the present invention, including the following steps:

[0083] Step S301: In the normal temperature environment, the infrared imager performs infrared detection on the circuit board included in the electronic control system, and obtains the initial temperature nephogram of the circuit board;

[0084] In this embodiment, the structure of the above-mentioned electric control system is complex, including several circuit boards, and each circuit board has several components and parts, and an infrared imager is used to monitor each circuit board included in the electric control system in operation. Infrared detection can obtain the temperature cloud image of the initial inspection of the circuit...

Embodiment 2

[0101] This embodiment provides yet another walk-in thermal testing method for the electronic control system of the instrument, such as Figure 4 as shown, Figure 4 It is a flow chart of another walk-in thermal test method for an instrument electronic control system according to Embodiment 2 of the present invention, including the following steps:

[0102] The contents of steps S401 to S408 are the same as those of steps S301 to S308, and will not be repeated here;

[0103] Step S409: After the staff replaces the faulty component, in a normal temperature environment, the infrared imager performs infrared detection on the circuit board after the faulty component has been replaced, and obtains the re-inspection temperature nephogram of the circuit board;

[0104] As an optional implementation, after detecting components with high temperature risk, they need to be replaced with components with stronger high temperature resistance. After replacing components, in order to ensure ...

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Abstract

The invention discloses a step-in heat test method and system of an instrument electric control system. The method comprises that an infrared imager carries out infrared detection on a circuit board of the electric control system in the normal temperature environment to obtain a preliminary-detection temperature cloud atlas, and the preliminary-detection temperature cloud atlas is sent to a detection computer; a heat detection computer obtains a high temperature component in a high temperature position on the circuit board; a temperature collector on the high temperature component obtains temperature of the high temperature component during work in the normal temperature environment and other specific detection temperature environments, and the collected temperature values are sent to theheat detection computer; and the heat detection computer analyzes the work environment temperature, self temperature and work temperature threshold of each high temperature component, and thus, obtains fault component whose heat detection performance is unqualified from the high temperature components. Thus, the temperature of the electronic device of the electric control system when working at specific temperature can be rapidly and conveniently detected, and the heat detection precision is improved.

Description

technical field [0001] The invention relates to the field of thermal testing of electric control systems, in particular to a walk-in thermal testing method and system for electronic control systems of instruments. Background technique [0002] Automobiles, excavators, airplanes, ships, electric vehicles, and locomotives and motor vehicles used for rail transportation generally have electronic control systems, such as the electronic control system of automobiles. At present, the circuit board integration of electronic control systems is getting higher and higher. The power consumption is increasing, which will easily lead to excessive local temperature of the circuit, and the heat dissipation problem will become more and more serious. Overheating of components will cause the performance of the electronic control system to deteriorate or become unstable, and even cause the electronic control system to fail, directly affecting the reliability of electronic products. Therefore, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B23/00G01J5/00G01K7/02
CPCG05B23/00G01J5/0003G01K7/02G01J2005/0077
Inventor 鲍黎涛刘建南王红涛高军
Owner 广东科鉴检测工程技术有限公司