Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A method of crimping 7 stranded steel core aluminum stranded wires embedded with aluminum tension clamps

A steel-cored aluminum stranded wire and strain-resistant clamp technology, which is applied in the direction of connection, conductive connection, and electrical component connection, can solve problems such as overvoltage, unreasonable size of crimping dies, and difficulty in ensuring the crimping quality of aluminum casing wires, etc.

Active Publication Date: 2021-01-26
GUIZHOU POWER GRID CO LTD
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the traditional crimping process of tension clamps for overhead wires in power transmission and transformation projects, the joints of galvanized steel strands (or aluminum-clad steel strands) of steel-cored aluminum strands are directly covered with steel anchor crimping tubes. Line hydraulic connection, if the hardness of the steel anchor crimping tube and the steel strand does not match, the size of the crimping die is unreasonable, and the crimping pressure is insufficient, defects such as underpressure, loose strands, overpressure, and steel wire surface damage are prone to occur, resulting in joint grip Efforts not to meet standard requirements
Among the factors that cause steel strand crimping defects of steel cored aluminum stranded wire, the hardness mismatch between steel anchor crimping tube and steel strand is the most unavoidable. In the production process of aluminum clad steel strand, cold drawn steel wire passes through Liquid aluminum plating is equivalent to tempering once, and the hardness of the cold-drawn steel wire is reduced, resulting in a lower hardness of the steel strand than the steel anchor crimping tube. Focus on lowering
[0005] (2) It is difficult to guarantee the crimping quality of the aluminum sleeve clamp
[0008] In winter, when the temperature drops, because the steel core is in the elastic range, the cross section of the steel core becomes thinner, the pressure applied by the steel core to the aluminum strand decreases, and the cross section of the aluminum strand also shrinks, but because the aluminum strand has already undergone yield hardening, The cross-section of the aluminum strands did not expand due to the reduction in pressure, which resulted in gaps between the aluminum strands
[0009] Rainwater, air, dirt, and corrosive media infiltrate the gap between the aluminum strands of the joint, oxidize the surface of the aluminum strands, and generate aluminum oxide, which leads to increased contact resistance and heat generation at the crimping joints of the steel-reinforced aluminum strands. , eventually failing

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method of crimping 7 stranded steel core aluminum stranded wires embedded with aluminum tension clamps
  • A method of crimping 7 stranded steel core aluminum stranded wires embedded with aluminum tension clamps
  • A method of crimping 7 stranded steel core aluminum stranded wires embedded with aluminum tension clamps

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0260] Embodiment 1: as Figure 1-5 As shown, a crimping method for 7 twisted steel-cored aluminum stranded wires embedded with aluminum tension clamps, including casing clamps 1, steel anchor crimping tubes 2, steel core embedded aluminum tubes 3, inner embedded layer aluminum tubes 4, outer Embedded aluminum tube 5, wire setting ring 6 and clamp anchor ring 7, steel core embedded aluminum tube 3 is sleeved on the steel strand 8 at the crimping end of the steel-cored aluminum stranded wire, and the steel anchor crimping tube 2 is sleeved on the steel core Outside the embedded aluminum tube 3, crimp the steel anchor crimping tube 2 so that the steel core embedded aluminum tube 3 closely fits the steel strand 3 to form a steel strand crimping joint; place the inner embedded layer aluminum tube 4 on the crimped steel core aluminum Between the steel strand 8 of the stranded wire and the inner aluminum strand layer 9, the steel core aluminum strand at the crimping end is connected...

Embodiment 2

[0264] Embodiment 2: A full-tension aluminum-embedded crimping method for aluminum-steel-reinforced wires: the method includes the following steps:

[0265] 1) Strip the aluminum stranded wire at the crimped end of the steel cored aluminum stranded wire to expose the steel core, the length of the stripped section = the length of the steel anchor crimped tube + 20mm;

[0266] 2) Pull the crimped end of the steel-cored aluminum stranded wire stripped of the set length of the aluminum stranded wire until 10 meters, insert the aluminum sleeve clamp 1 from the end of the steel-cored aluminum stranded wire, and move the aluminum sleeve clamp 1 to the Does not affect the position of the next process;

[0267] 3) Insert the steel-cored aluminum stranded wire into the outer embedded aluminum tube 5, and press the large inner diameter end of the outer embedded aluminum tube 5 toward the joint, and move the outer embedded aluminum tube to a position that does not affect the next step of ...

specific example

[0509] Table 1. Parameters of ACSR

[0510]

[0511] Table 2. Calculation of parameters of steel core embedded aluminum tube

[0512]

[0513]

[0514] Table 3. Calculation of steel anchor crimping pipe crimping pipe parameters

[0515]

[0516] Table 4. Calculation of die parameters for steel anchor crimping pipe

[0517]

[0518] Table 5. Calculation of parameters of inner and outer embedded aluminum tubes

[0519]

[0520]

[0521] Table 6. Calculation of parameters of aluminum sleeve clamp

[0522]

[0523] Table 7. Calculation of die parameters

[0524]

[0525] Table 8. Calculation of crimping length parameters under the consideration of contact resistance and breaking force

[0526]

[0527]

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a 7 stranded steel core stranded aluminum conductor aluminum-embedded tensile wire clamp crimping method. The method comprises steps: the stranded aluminum conductor is stripped to expose the steel core; an aluminum sleeve clamp performs sleeving from the steel core stranded aluminum conductor end; the steel core stranded aluminum conductor passes through an outer-embeddedaluminum tube; a conductor shaping ring sleeves the steel core stranded aluminum conductor, and the conductor shaping ring is fixed on the stranded aluminum conductor layer of the steel core strandedaluminum conductor; the stranded aluminum conductor layer of the steel core stranded aluminum conductor is loosened, and an inner-embedded aluminum tube sleeves the steel core; a repaired stranded aluminum conductor is sleeved in the outer-embedded aluminum tube; a steel core aluminum-embedded tube is embedded in a steel anchor crimping tube; a steel core stranded steel conductor is inserted fromone end of the steel core aluminum-embedded tube; the steel anchor crimping tube is crimped; an aluminum sleeve clamp movably sleeves the steel core stranded aluminum conductor outer-embedded aluminumtube and the steel anchor crimping tube; and the aluminum sleeve clamp and the steel anchor crimping tube are crimped. Crushing, undercompaction and strand loosening of the 7 stranded steel core stranded aluminum conductor can be prevented, the connection reliability is good, making is easy, the crimping quality is higher, non-destructive testing is not needed, and the labor intensity and the engineering cost are reduced.

Description

technical field [0001] The invention belongs to the technical field of steel-cored aluminum stranded wire embedded aluminum tension clamps, and in particular relates to a method for crimping seven steel-cored aluminum stranded wires embedded with aluminum tension clamps. Background technique [0002] The existing steel-cored aluminum stranded wire strain clamp is mainly composed of a steel anchor crimping tube and an aluminum crimping tube. When crimping, first peel off a section of the aluminum stranded wire to expose the steel strand, and use the steel anchor crimping tube to crimp the steel strand. , and then use the aluminum alloy crimping tube to crimp the aluminum alloy connecting tube, aluminum strand, and steel strand together. This traditional crimping method is prone to two problems: [0003] (1) Damage to the steel core caused by the crimping of the steel anchor crimping tube [0004] In the traditional crimping process of tension clamps for overhead wires in po...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H02G1/12H01R4/20H01R43/048H01R11/01H01R11/09
CPCH01R4/20H01R11/01H01R11/09H01R43/048H02G1/12
Inventor 张仁奇张义钊
Owner GUIZHOU POWER GRID CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products