Thermoplastic articles formed with smooth edges and optionally peelable surfaces
A product, planar technique used in the field of forming shaped thermoplastic products
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Embodiment 1
[0141] Figure 6A with Figure 6B A thermoplastic tray is shown thermoformed from a flat sheet of thermoplastic material and then cut from the sheet. In each of these figures, a sharp edge formed by the cutting process is shown where a finger touches the sharp edge. After applying the smoothing process described herein to these pallets, the pallets would appear approximately as shown in Figure 3, where the sharp edge has been "turned over" so that the sharp edge faces the main body of the pallet and the smooth portion, which passes through at least The flexed area of the deflectable flange is deflected and heated and cooled to create a smooth outer perimeter of the tray that does not interfere with the plastic film attached to the edge of the tray or wrap snugly around the entire The plastic film around the tray has an effect.
Embodiment 2
[0143] This example is provided to illustrate the forming and sealing of shaped articles as described herein. In this example, the forming, filling and sealing of a container containing cut pieces of fresh fish is described.
[0144] The shaped article for receiving the fish is formed by conventional thermoforming methods. Thermoformable material in sheet form (e.g. PET) is heated above its glass transition temperature and pushed using conventional thermoforming techniques (using male or female molds, with or without positive and / or negative pressure) The part of the sheet against the part of the mould) pushes against the mould. This thermoforming produces a tray-like container having an overall rectangular shape with rounded corners and comprising a recessed inner portion for receiving the fish cut. The rounded rectangular overall shape of the container is defined by a deflectable flange enclosing the inner portion around its entire perimeter. The deflectable flange has F...
Embodiment 3
[0151] Roll-up edge MAP tray with peelable surface
[0152] One embodiment of the thermoplastic article described herein has proven particularly useful and is described in detail in this example. This embodiment is an article having the shape of any industry standard tray-like container (colloquially referred to by those skilled in the art as a "MAP tray"). Such trays have a recessed interior space for containing or containing items (eg, cuts of fish, poultry or other meat, collections of plant parts, such as vegetables, mushrooms or fruits such as cherries). The rim completely surrounds the recessed interior such that when a MAP pallet is placed on a horizontal surface (MAP pallets tend to have a flat bottom for stable placement on a horizontal or sloped surface), the material within the recessed interior will generally not Flows, spills or tumbles off the rim and thereby out of the recessed interior space. Extending atop the rim and (usually completely) around the opening ...
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