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Soldering flux layered soldering pen

A layered, flux technology, applied in welding equipment, welding media, welding/cutting media/materials, etc., can solve the problems of reducing welding heat input, increasing the intensity, weakening the protection effect, etc., achieving low price and flux composition. Simple, smooth and reliable results

Active Publication Date: 2019-12-13
潜江市江汉钻具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the reaction, the slagging agent mixed in the flux will increase the intensity of the reaction, absorb a large amount of heat, and reduce the heat input of welding; at the same time, the slag forming agent with a small content is dispersed in the high heat agent, and its protective effect is weakened

Method used

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  • Soldering flux layered soldering pen
  • Soldering flux layered soldering pen

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A flux layered soldering pen, the inner layer flux is composed of slagging agent and alloy agent, and the outer layer flux is composed of high heat agent and a small amount of inner layer flux. The inner flux composition is: CaF 2 Powder 40wt.%, CaSO 4Powder 20wt.%, borax 5wt.%, ferromanganese powder 15wt.%, ferronickel powder 20wt.%; the outer flux composition is 90wt.% high heat flux and 10wt.% inner flux, wherein the high heat flux composition is CuO Al powder 75wt.%, Al powder 25wt.%. Dry each raw material in an electric heating constant temperature blast drying oven (T=80°C) for 6 hours; weigh the raw materials according to the mass percentage, mix them in a high-speed mixer, and sequentially prepare the inner layer flux and the outer layer flux; Put the inner layer of flux into the paper drug tube with a diameter of 5mm and a length of 200mm, then put a paper drug tube with a diameter of 12mm and a length of 200mm outside the inner layer of drug tube, and fill t...

Embodiment 2

[0036] A flux layered soldering pen, the inner layer flux is composed of slagging agent and alloy agent, and the outer layer flux is composed of high heat agent and a small amount of inner layer flux. The inner flux composition is: CaF 2 Powder 25wt.%, CaSO 4 30wt.% powder, 10wt.% borax, 15wt.% ferromanganese powder, 20wt.% ferronickel powder; the outer flux composition is 88wt.% high heat flux and 12wt.% inner flux, wherein the high heat flux composition is CuO Al powder 80wt.%, Al powder 20wt.%. The particle size of each raw material is between 150 and 200 mesh. Dry each raw material in an electric heating constant temperature blast drying oven (T=80°C) for 8 hours; weigh the raw materials according to the mass percentage, mix them in a high-speed mixer, and sequentially prepare the inner layer flux and the outer layer flux; Put the inner layer flux into the paper drug tube with a diameter of 4mm and a length of 220mm, then put the paper drug tube with a diameter of 11mm ...

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PUM

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Abstract

The invention provides a soldering flux layered soldering pen. The soldering flux layered soldering pen comprises an explosive pipe, a clamping end and a pen container, wherein the clamping end and the pen container are connected to one end of the explosive pipe. The soldering flux layered soldering pen is characterized in that the explosive pipe is filled with a soldering flux; an ignition head is arranged at an end of the bottom of the explosive pipe; an ignition section is arranged between the ignition head and the soldering flux in the explosive pipe; the top of the explosive pipe is sealed by the clamping end; the inner part of the explosive pipe is of a double-layered pipe structure including an inner-layer explosive pipe and an outer-layer explosive pipe; the inner-layer explosive pipe is filled with a slag forming constituent and an alloying agent; and the outer-layer explosive pipe is filled with a thermite and a small amount of inner-layer explosive pipe soldering flux material. The soldering flux layered soldering pen is of a soldering flux layered explosive pipe structure, separates the slag forming constituent and the alloying agent from the thermite, and enables the reaction to be stable and reliable; meanwhile, a small amount of the slag forming constituents and a small amount of the alloying agents are added in the outer-layer explosive pipe with the thermite asthe main, so that the continuous thermit reaction is ensured; the slag forming constituent is mainly concentrated in the inner-layer explosive pipe, so that the absorption to the reaction heat is reduced, and a better protection effect on a molten pool is achieved; and the alloying agent is concentrated in the inner-layer explosive pipe, so that the trace alloy composition in a welding seam is adjusted more conveniently.

Description

technical field [0001] The invention belongs to the technical field of welding, and relates to a soldering pen, in particular to a flux layered soldering pen suitable for welding metal materials such as steel and copper. Background technique [0002] Welding technology is one of the important means for industrial, civilian machinery and military equipment manufacturing, emergency repair and emergency maintenance and installation, but the electrode arc welding commonly used at present requires a power supply with an output power of more than one kilowatt and a heavy electric welding machine, while gas welding needs to store oxygen The high-pressure special equipment for acetylene gas involves a lot of engineering, and the operator needs to receive special training. This greatly restricts the maneuverable, flexible and efficient deployment of emergency welding repair tasks under special circumstances such as power outages, outdoors, rain and snow. In addition, these tradition...

Claims

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Application Information

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IPC IPC(8): B23K3/08B23K35/02B23K35/40
CPCB23K3/08B23K35/02B23K35/40
Inventor 张国栋龚卓周怡成王麒瑜朱龙强刘延东杨兵郭嘉琳
Owner 潜江市江汉钻具有限公司
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