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Preparation technique of rubber cable material

A preparation process and a technology for rubber cables, applied in the field of rubber processing, can solve the problems of reduced physical and mechanical properties and wear resistance of rubber materials, lack of systematic research on detailed processing of rubber materials, and inability to ensure the optimization of the preparation process. Time, convenience for follow-up operations, and the effect of delaying production

Inactive Publication Date: 2019-12-13
ANHUI CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the preparation of cable materials in my country mostly adopts multi-stage high-temperature internal mixing process, which has two disadvantages: First, high-temperature rubber mixing leads to serious oxidation and cracking of rubber molecular chains at high temperatures (above 140 ° C), which makes the physical and mechanical properties of rubber materials and durability. The grinding performance is obviously reduced; the second is that the multi-stage high-temperature rubber mixing process is a process of continuous heating and cooling, which wastes a lot of energy
However, although the rubber mixing with the open mill has achieved low temperature and automation, the automated process is only realized by pre-set procedures, and the rubber mixing process and effect are not necessarily optimal. There is a lack of systematic research on the control of various parameters and the detailed treatment of rubber materials, so the optimization of the preparation process cannot be guaranteed

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A preparation process of rubber cable material, comprising the following steps:

[0028] (1) After preparing the raw materials of the cable material according to the ratio, add rubber, solid softener, accelerator, active agent, and anti-aging agent to the open mill in sequence, and carry out one-time refining, and preheat the roller before the first refining , the temperature of the front roll is controlled at 48°C, and the temperature of the rear roll is controlled at 53°C;

[0029] (2) After the first refining is completed, add reinforcing agent, filler, liquid softener and vulcanizing agent to the mill again for the second refining. Before the second refining, preheat the rollers. The temperature of the roll is controlled at 64°C, and the temperature of the rear roll is controlled at 68°C;

[0030] (3) After the second refining is completed, press the obtained mixed rubber into tablets, apply sodium oleate evenly on the surface of the pressed rubber, and finally coo...

Embodiment 2

[0035] A preparation process of rubber cable material, comprising the following steps:

[0036] (1) After preparing the raw materials of the cable material according to the ratio, add rubber, solid softener, accelerator, active agent, and anti-aging agent to the open mill in sequence, and carry out one-time refining, and preheat the roller before the first refining , the temperature of the front roll is controlled at 52°C, and the temperature of the rear roll is controlled at 57°C;

[0037] (2) After the first refining is completed, add reinforcing agent, filler, liquid softener and vulcanizing agent to the mill again for the second refining. Before the second refining, preheat the rollers. The roll temperature is controlled at 68°C, and the rear roll temperature is controlled at 72°C;

[0038] (3) After the second refining is completed, the obtained mixed rubber is pressed into tablets, and the clay suspension is evenly coated on the surface of the pressed rubber, and finall...

Embodiment 3

[0043] A preparation process of rubber cable material, comprising the following steps:

[0044] (1) After preparing the raw materials of the cable material according to the ratio, add rubber, solid softener, accelerator, active agent, and anti-aging agent to the open mill in sequence, and carry out one-time refining, and preheat the roller before the first refining , the temperature of the front roll is controlled at 50°C, and the temperature of the rear roll is controlled at 55°C;

[0045] (2) After the first refining is completed, add reinforcing agent, filler, liquid softener and vulcanizing agent to the mill again for the second refining. Before the second refining, preheat the rollers. The roll temperature is controlled at 66°C, and the rear roll temperature is controlled at 70°C;

[0046] (3) After the second refining is completed, press the obtained mixed rubber into tablets, apply sodium oleate evenly on the surface of the pressed rubber, and finally cool down to room...

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PUM

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Abstract

The invention discloses a preparation technique of a rubber cable material. The preparation technique comprises the following steps that (1) after cable material raw materials are prepared according to proportion, rubber, a solid softening agent and small materials are added into an open mill in sequence, and primary mixing is conducted; (2) after primary mixing is finished, big materials, a liquid softening agent and a vulcanizing agent are added into the open mill, and secondary mixing is conducted; (3) after secondary mixing is finished, obtained mixed rubber materials are tabletted, meanwhile the tabletted rubber materials are treated with a parting agent, finally the temperature is decreased to room temperature through an air blower, and standing is conducted for 8-10 hours; and (4) the materials obtained in the step (3) are fed into a twin-screw extrusion pelletizer, and plastifying pelletizing is conducted. The preparation technique of the rubber cable material is scientific andreasonable, optimization and improvement are conducted on the basis of a traditional technique, the production efficiency of the rubber cable material can be further improved, meanwhile, the cost isreduced, the quality of the cable material is improved, and the preparation technique is suitable for mechanical operation and can bring ideal economic benefits.

Description

technical field [0001] The invention belongs to the technical field of rubber processing, in particular to a preparation process of rubber cable material. Background technique [0002] Wire and cable is a wire product used to transmit electrical energy, information and realize electromagnetic energy conversion. It is one of the products that must be matched when using electrical products. As the main carrier of power transmission, it plays the role of transmitting power, transmitting information and realizing electromagnetic energy conversion in electrical products. It is widely used in electrical equipment, lighting circuits, household appliances, etc. On the one hand, its quality directly affects the quality of the project, the stability of power and information transmission, and the safety of consumers' lives and property. With the development of social economy, the amount and demand of wire and cable are increasing rapidly, and the requirements for it are getting higher...

Claims

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Application Information

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IPC IPC(8): B29B9/06B29B7/00B29B7/56C08L21/00
CPCB29B9/06B29B7/007B29B7/56C08L21/00B29B7/7495
Inventor 张万有夏候东周俊宰学龙韩俊宝徐晓丽朱元忠陈安鹏陶恒莹郑斌
Owner ANHUI CABLE
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