Microwave curing method for block
A technology of microwave curing and building blocks, which is applied in the direction of ceramic molding machines and manufacturing tools, can solve the problems of high energy consumption, long curing time of blocks, and difficulty in quality assurance, so as to achieve stable material dimensions, avoid structural defects, and save energy. The effect of reducing consumption
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[0022] Example 1
[0023] A microwave curing method for building blocks includes the following steps:
[0024] (1) Inject the slurry into the test mold, cover it with a PEEK film, and let it stand for 3 hours for pre-curing, and the temperature is controlled to 45°C.
[0025] (2) After the pre-curing is completed, cut with steel wire to obtain the uncured block, then re-cover with the original covering film and transfer it into the microwave reaction chamber for microwave heating and curing for 1 hour. The microwave frequency is 2450MHz and the power is 0.5kW. The output mode is continuous wave; the microwave heating and curing is divided into three stages: the first stage is heated to 60°C and kept for 20 minutes, the second stage is raised to 70°C for 20 minutes, and the third stage is cooled to 60°C for 30 minutes, and the first stage is controlled. The heating rate is 3°C / min, the heating rate in the second stage is 2°C / min, and the cooling rate in the third stage is 2°C / min; ea...
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[0027] Example 2
[0028] A microwave curing method for building blocks includes the following steps:
[0029] (1) Inject the slurry into the test mold, cover it with a polytetrafluoroethylene film, and leave it to stand for 2.5 hours for pre-curing, and the temperature is controlled to 40°C.
[0030] (2) After the pre-curing is completed, cut with steel wire to obtain the uncured block, then re-cover it with the original covering film and transfer it to the microwave reaction chamber for microwave heating and curing for 1 hour. The microwave frequency is 915MHz, the power is 5kW, and the output is The method is continuous wave; the microwave heating and curing is divided into three stages: the first stage raises the temperature to 55℃ and keeps 22min, the second stage raises the temperature to 65℃ and keeps 23min, the third stage reduces the temperature to 55℃ and keeps 35min, control the first stage heating The rate is 4°C / min, the heating rate in the second stage is 2°C / min, and ...
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[0032] Example 3
[0033] A microwave curing method for building blocks includes the following steps:
[0034] (1) Inject the slurry into the test mold, cover it with a PEEK film, and let it stand for 2 hours for pre-curing, and the temperature is controlled to 35°C.
[0035] (2) After the pre-curing is completed, cut with steel wire to obtain the uncured block, then re-cover it with the original covering film and transfer it into the microwave reaction chamber for microwave heating and curing for 1.5h. The microwave frequency is 2450MHz and the power is 3kW. The output mode is a combination of continuous wave and pulse wave; microwave heating maintenance is divided into three stages: the first stage is heated to 55°C for 25 minutes, the second stage is raised to 70°C for 25 minutes, and the third stage is cooled to 55°C Keep it for 40 minutes, control the heating rate of the first stage to 2℃ / min, the heating rate of the second stage to 1℃ / min, and the cooling rate of the third sta...
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