This invention discloses a device for manufacturing harmless precast building materials from solidified
fly ash products. The device comprises a
fly ash pretreatment
system, an aggregate supply
system, a binder supply
system, a mixing and micro-encapsulation system, a molding system, a
microwave curing system, and a sensing and
control system connected in sequence to each system. After screening and
drying, the
fly ash is premixed with electrostatically treated multi-grade aggregates in the fly ash adsorption chamber of the aggregate supply system. The premixed material enters the mixing and micro-encapsulation system, where it is mixed with
asphalt and resin supplied by the binder supply system. Simultaneously, an encapsulating agent is sprayed through atomizing nozzles for micro-encapsulation. The mixture is pressed into a blank in the molding system and rapidly cured into harmless precast building materials in a
microwave curing sealed chamber. This invention achieves intelligent linkage throughout the entire process through the sensing and
control system, combined with a multi-layer sealing structure, solving the problems of long curing cycles,
high energy consumption, and lack of
system integration in existing technologies, thus realizing the efficient and clean
resource utilization of hazardous fly ash.