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Porous film and preparation method thereof

A technology of porous film and porous support, applied in separation methods, chemical instruments and methods, filtration separation, etc., can solve the problems of low strength and achieve the effects of strong strength, improved filtration accuracy, and high air flux

Pending Publication Date: 2020-04-03
CHENGDU INTERMENT TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The flexible porous membrane filter material prepared by this process is affected by the strength of the matrix itself, and its strength is low

Method used

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  • Porous film and preparation method thereof

Examples

Experimental program
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preparation example Construction

[0037] Porous membranes with high strength, high filtration accuracy and high air flux can be obtained by using the following parameters and methods. The preparation method of the porous film taking Ni-Cu solid solution as example comprises the following steps:

[0038] 1) Prepare N blanks of filter units 100, N≥2;

[0039] A. Use Ni powder and Cu powder as raw material powder, CMC and SBR as binder, water as dispersant, configure the first slurry with a viscosity of 12000-18000mPa·s; with a thickness of 0.4-0.45mm and a pore size of The 50-80 mesh plain weave screen is the porous support body 10; then the porous support body 10 carrying the first slurry is passed between two scrapers with a gap of 0.46-0.49 mm at a speed of 3-5 m / min, Dry to obtain the precursor;

[0040] B. Use Ni powder and Cu powder as raw material powder, use PVA as binder, water as dispersant, configure the second slurry with a viscosity of 80-120mPa·s, and then mix the second slurry with 190-210g spr...

Embodiment 1

[0045] The preparation process of porous film in the present embodiment is as follows:

[0046] 1) Prepare two green bodies of filter units 100, that is, N=2;

[0047] A. Using Ni powder and Cu powder as raw material powder, the quality of Cu powder is 30% of the mass of raw material powder, the particle size of Ni powder and Cu powder is -400 mesh; with CMC and SBR as binder, the mass ratio of CMC to SBR 0.6:2; using water as a dispersant, the first slurry with a viscosity of 15000±10mPa·s can be prepared; in order to make the adhesive disperse more evenly, the adhesive should be prepared in advance so that the solid content is 2% The colloidal liquid is used; the thickness is 0.41mm, and the aperture is a 50 mesh plain weave screen as the porous support body 10; then the porous support body 10 carrying the first slurry passes through the gap at a speed of 4m / min. Between two spatulas of 0.47mm, dry to obtain the precursor;

[0048] B. take Ni powder and Cu powder as raw ma...

Embodiment 2

[0054] The sintered compact of this embodiment is composed of a green body of a filter unit 100, that is, the green body of a filter unit 100 prepared in step 1) in Example 1 is directly sintered in step 3), and the obtained porous film is numbered as B#.

[0055] The pore diameter of the porous film of Example 1-2 is measured by the bubble test in standard ISO 4003:1977, the strength of the porous film of Example 1-2 is tested by the method in GB / T228-2002, and the porous film of Example 1-2 is tested by GB / T14295-2008 The gas flux of the porous film of Example 1-2 was tested by the method. The test results are shown in Table 1.

[0056] Table 1

[0057]

[0058]

[0059] As can be seen from Table 1, although the air flux of the porous film of Example 1 is lower than that of Example 2, it is still >500m 3 / m 2 kpa h. The average pore diameter of the porous film of Example 1 is lower than that of Example 2, indicating that the filtration accuracy has been improved. ...

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Abstract

The invention discloses a porous film and a preparation method thereof. The porous film comprises N filtering units which are sequentially overlapped and connected into a whole, wherein N is more thanor equal to 2; each filtering unit comprises a porous support body and a filtering structure, and the filtering structure is distributed on the outer side of a material forming the porous support body. The porous film has a multi-layer structure, so that the porous film has higher strength. Because the thickness of the porous film is increased, deep filtering can be realized, and the filtering precision is greatly improved. The preparation method comprises the following steps: 1) preparing green bodies of N filter units, wherein N is more than or equal to 2: A, enabling a porous support bodycarrying first slurry to penetrate between two scrapers, and drying to obtain a precursor; and B, spraying second slurry on the windward side or the leeward side of first green bodies, and drying to obtain green bodies of the filtering units; 2) sequentially overlapping the green bodies of the N filter units, and then pressing the green bodies into a whole to obtain a sintered green body, and 3) sintering the sintered green body.

Description

technical field [0001] The invention relates to the technical field of filter materials, in particular to a porous film and a preparation method of the porous film. Background technique [0002] At present, the flexible porous film mainly uses a single-layer metal screen (plain weave) as the porous support. The preparation process is: first fill the pores of the porous support, and then spray a layer on the outer surface of the porous support by mechanical spraying. The membrane material is finally sintered to form a flexible porous membrane filter material. [0003] The flexible porous membrane filter material prepared by this process is affected by the strength of the matrix itself, and its strength is low. Contents of the invention [0004] A first object of the present invention is to provide a porous membrane having significantly higher strength than existing porous membranes but still having high filtration accuracy and high air flux. [0005] The second object of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/16
CPCB01D39/1607
Inventor 高麟罗长军李波任德忠
Owner CHENGDU INTERMENT TECH