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Lamination device and method

A technology of lamination device and lamination table, applied in electrical components, inductance/transformer/magnet manufacturing, circuits, etc., can solve the problems of inability to realize the automation of iron core lamination process, low degree of automation, high labor intensity, etc. The effect of reducing production area and logistics cost, improving production efficiency, and improving production efficiency

Pending Publication Date: 2020-04-03
CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of iron core production process has low degree of automation, low efficiency, poor precision, high labor intensity, and cannot realize the automation of the iron core lamination process, which is the pain point of the transformer industry.

Method used

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  • Lamination device and method
  • Lamination device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Please refer to figure 1 , which shows a schematic diagram of the overall structure of a laminated device of the present invention, the laminated device is characterized in that it includes:

[0044] Rack 6;

[0045] Swing arm 3, the length direction of swing arm 3 is provided with linear transmission device 5, and the transmission direction of the transmission end of linear transmission device 5 is from one end of swing arm to the other end;

[0046] Silicon steel sheet pick-up device 2, the silicon steel sheet pick-up device 2 is used to grab the silicon steel sheet at the target position;

[0047] a first power mechanism, which provides power for the rotation of the swing arm 3;

[0048] A second power mechanism, which provides power to the rotation of the silicon steel sheet pick-up device 2;

[0049] One end of the swing arm 3 is rotatably connected to the frame 6, the first power mechanism is connected to the swing arm 3 in transmission, the silicon steel sheet...

Embodiment 2

[0058] Further, please refer to figure 1 , another embodiment of a stacking device of the present invention, the first power mechanism is a first servo motor 9, the second power mechanism is a second servo motor 4, and the frame 6 is fixed with the first servo motor 9. The transmission shaft of the first servo motor 9 is connected to the rotation shaft of the swing arm 3. The transmission end is fixed with the second servo motor 4. The transmission shaft of the second servo motor 4 is connected to the rotation shaft of the silicon steel sheet pick-up device 2. transmission connection;

[0059] In the above-mentioned embodiment, the first power mechanism adopts the servo motor 9, and the second power mechanism adopts the second servo motor 4. Through the accuracy of the servo motor, the movement of the swing arm 3 and the silicon steel sheet pick-up device 2 can be precisely controlled, so that the machine can be saved. The production cost, and increase the stability of the de...

Embodiment 3

[0063] Further, please refer to figure 1 , another embodiment of a lamination device of the present invention, the silicon steel sheet conveying device 1 has a conveying belt, a servo motor, a sensor, a control system and a control module, and the servo motor is connected to the driving end of the conveying belt, so The sensor is arranged above the conveyor belt, the sensor is connected to the control system with electrical signals through the control module, and the servo motor is connected to the control system with electrical signals;

[0064] The control module is configured to detect the passage of an object, record the rotation angle of the servo motor from the detection of the object, and stop the rotation of the servo motor after the servo motor rotates to a predetermined angle; or

[0065] The control module is configured to control the rotation of the servo motor to drive the belt drive after the stop position is calculated according to the shape of the sheared piece...

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Abstract

The invention relates to a lamination device and method. The device comprises: a rack; a swing arm, wherein a linear transmission device is arranged in the length direction of the swing arm, and the transmission direction of the transmission end of the linear transmission device is from one end of the swing arm to the other end; a silicon steel sheet picking device used for grabbing a silicon steel sheet at a target position; a first power mechanism used for providing power for the rotation of the swing arm; a second power mechanism providing power for the rotation of the silicon steel sheet pickup device. Mechanical stacking of complex iron core columns is adopted, manpower is replaced and saved, the iron core production efficiency is improved, automatic lamination of a machine is achieved, the lamination device and method can be combined with an existing transverse shear line, online shearing and lamination integrated production of the transverse shear line is achieved, the integration level of iron core machining is improved, and the area of a production area and the logistics cost are reduced. Compared with existing lamination equipment on the market at present, multiple piecescan be stacked at the same time, the production efficiency is greatly improved, and the structure is more compact.

Description

technical field [0001] The invention belongs to the field of transformer silicon steel core manufacturing, and in particular relates to a lamination device and method. Background technique [0002] The transformer core is an important part of the transformer. In the production process of transformer cores, it is necessary to longitudinally cut the coiled silicon steel strip into strips, then cut the longitudinally cut silicon steel strips into sheets, and then arrange and laminate the silicon steel sheets to make transformer iron cores. [0003] In the manufacturing process of transformer cores, the process that consumes the most labor costs is the stacking of cores. With traditional shearing equipment, the iron chips are finished by beating or simple material sorting. The iron core pieces are uneven and disorderly, and the stacking of the iron cores is all done manually. . [0004] In the process of implementing the embodiments of the present invention, the inventors fou...

Claims

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Application Information

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IPC IPC(8): H01F41/02
CPCH01F41/02
Inventor 李冬刘利军董涛杨永记
Owner CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD