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Carpet or automobile trim leftover material recycling technology and prepared lyophobic floor tile

A technology for automotive interior trim and leftover materials, which is applied in the field of recycling and preparation of carpet or automotive interior trim scraps, and can solve problems affecting the use effect and service life, low brick adhesion or cohesion, brick breakage or even crushing, etc. , to achieve the effect of reducing the urban heat island effect, low cost, and saving raw materials

Active Publication Date: 2020-06-05
褚乃博
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the prior art, the technology of making hydrophobic floor tiles from carpets or automobile interior scraps is still immature, and there are few related technical records, and the water-permeable bricks made of rubber in other technologies have problems in the process of water storage and water permeability. Excessive surface energy leads to the problem that rainwater is not easy to disperse and permeate quickly when it flows through the brick surface. At the same time, there is a problem of low cohesion or cohesion of the brick body, which leads to the problem that the brick body can be broken or even crushed once it is compressed, which seriously affects Use effect and service life

Method used

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  • Carpet or automobile trim leftover material recycling technology and prepared lyophobic floor tile
  • Carpet or automobile trim leftover material recycling technology and prepared lyophobic floor tile

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A kind of carpet or automobile upholstery scrap recycling process, comprises the following steps:

[0036] 1) Broken carpets or car interior scraps; remove other adherents and large impurities from the scraps, and then soak them in a surfactant solution for 4-5 hours to soften them. The concentration of the soaking solution is 5-8% After that, remove the leftover material and clean it with clear water; then add it to a cylinder-type pulverizer, add water and grind it, the quality of the water added is 20-22% of the quality of the leftover material, and the leftover material is broken; then the broken leftover material is mechanically dehydration and drying;

[0037] 2) Heating the scraps of carpet or automobile interior decoration to partially melt to form a plastic body and make solid particles; send the dried and broken scraps into the extruder from the feed port, knead and melt; then knead the molten material High-shear mixing; then pass through two layers of 65-75 ...

Embodiment 2

[0049] A kind of carpet or automobile upholstery scrap recycling process, comprises the following steps:

[0050] 1) Broken carpets or car interior scraps; remove other adherents and large impurities from the scraps, and then soak them in a surfactant solution for 4-5 hours to soften them. The concentration of the soaking solution is 5-8% After that, remove the leftover material and clean it with clear water; then add it to a cylinder-type pulverizer, add water and grind it, the quality of the water added is 20-22% of the quality of the leftover material, and the leftover material is broken; then the broken leftover material is mechanically dehydration and drying;

[0051] 2) Heating the scraps of carpet or automobile interior decoration to partially melt to form a plastic body and make solid particles; send the dried and broken scraps into the extruder from the feed port, knead and melt; then knead the molten material High-shear mixing; then pass through two layers of 65-75 ...

Embodiment 3

[0067] A kind of carpet or automobile upholstery scrap recycling process, comprises the following steps:

[0068] 1) Broken carpets or car interior scraps; remove other adherents and large impurities from the scraps, and then soak them in a surfactant solution for 4-5 hours to soften them. The concentration of the soaking solution is 5-8% After that, remove the leftover material and clean it with clear water; then add it to a cylinder-type pulverizer, add water and grind it, the quality of the water added is 20-22% of the quality of the leftover material, and the leftover material is broken; then the broken leftover material is mechanically dehydration and drying;

[0069] 2) Heating the scraps of carpet or automobile interior decoration to partially melt to form a plastic body and make solid particles; send the dried and broken scraps into the extruder from the feed port, knead and melt; then knead the molten material High-shear mixing; then pass through two layers of 65-75 ...

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Abstract

The invention discloses a carpet or automobile trim leftover material recycling technology and a prepared lyophobic floor tile. The carpet or automobile trim leftover material recycling technology comprises the following steps that firstly, leftover materials are crushed; secondly, the leftover materials are heated to be partially melted, a plastomer is formed, and solid particles are prepared; thirdly, the small particles prepared in the second step are taken, preparing materials are added in the small particles, and mixing is uniform; and fourthly, products obtained after mixing in the thirdstep are poured into a die, pressurizing and hardening are conducted, and a finished product is obtained through demoulding. The technology input is low, benefits are high, and the application rangeis wide. The prepared lyophobic floor tile is good in water permeating effect, has elasticity, prevents skidding, and is environment-friendly, free of odor and suitable for outdoor footpaths.

Description

technical field [0001] The invention relates to the technical field of recycling and preparation of carpet or automobile interior scraps, in particular to a process for recycling carpet or automobile interior scraps and prepared hydrophobic floor tiles. Background technique [0002] The corners in the production of carpets or car interiors and the trimmings to obtain the design shape account for 3-10% of the overall finished product. The disposal of leftovers is directly related to the total production cost and environmental protection issues. The previous treatment was direct landfill or incineration. Most of the materials used in carpets or car interiors are polymer materials, and it takes decades or even a hundred years to degrade naturally. Incineration involves problems in the incineration process. Low-temperature combustion has more flue gas and dust, which will cause greater damage to the environment. Although high-temperature incineration is relatively thorough in ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B09B3/00B09B5/00
CPCB09B3/00B09B5/00
Inventor 褚乃博
Owner 褚乃博
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