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Preparation method of arc-shaped forging piece with cylinder

A cylinder and forging technology is applied in the field of preparation of cylindrical arc forgings, which can solve the problems of difficult forming and low process stability of large cylindrical arc forgings, achieve good grain structure consistency, avoid Difficulty in forming and large machining allowance, the effect of reducing machining allowance

Active Publication Date: 2020-06-30
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a method for preparing arc-shaped forgings with cylinders to solve the problems of large-scale arc-shaped forgings with cylinders that are difficult to form and have low process stability.

Method used

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  • Preparation method of arc-shaped forging piece with cylinder
  • Preparation method of arc-shaped forging piece with cylinder
  • Preparation method of arc-shaped forging piece with cylinder

Examples

Experimental program
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preparation example Construction

[0067] Such as Figure 1-Figure 9 Shown, the preparation method of band cylindrical arc forging of the present invention, it comprises:

[0068] (1) forged slab: such as figure 2 As shown in (a), the size of the ingot 4 is determined according to the size of the arc-shaped forging. After upsetting and elongating, the core of the ingot is fully forged, and the remaining material at the head and tail of the ingot is removed, and the ingot 4 is cast through the upper and lower flat anvils 3 Forged into slabs. The longitudinal section of the slab is rectangular, assuming that the length of the slab is L (mm), the thickness is D (mm), and the section width is W (mm). D≤1:10, after passing the ultrasonic flaw detection test, the surface is ground to remove the scale.

[0069] (2) Hot-rolled billets: such as figure 2 As shown in (b), place the obtained slab in the heating furnace and raise it to the rolling temperature, determine the holding time t=(1.5D) / 100h (hour) according ...

Embodiment

[0079] In this embodiment, the forging is a 3-ton arc forging with a cylindrical body, and the radius of the outer arc of the forging is R 外 =2500mm, inner arc radius R 内 =1850mm, thickness D=80mm, the central angle of the forging is 125°, the diameter of the cylinder at the central angle of 45° is 225mm, and the material is 00Cr12Ni10MoTi steel.

[0080] (1) Forged slab: 4 tons of ingots were selected, and after being held at 1220°C for 10 hours, the billet was forged on a 3,500-ton free forging mill. After three times of upsetting and three drawing and elongation deformation, the dendrites were fully broken and the structure was uniform. Then remove the head and tail of the forging and further forge it into a slab with a size of 2900×700×185mm, and control the final forging temperature to 900°C. After forging, the ultrasonic flaw detection test is qualified, and the surface is ground to remove the scale.

[0081] (2) Hot-rolled steel slab: Place the slab in (1) in a contin...

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Abstract

The invention belongs to the field of forging, and particularly relates to a preparation method of an arc-shaped forging piece with a cylinder. The preparation method of the arc-shaped forging piece with the cylinder comprises the steps of (1) forging a plate blank: upsetting and drawing out an ingot casting, and forging to form the plate blank; (2) hot-rolling a steel billet: multi-pass rolling the plate blank to manufacture a hot-rolled prolate steel billet; (3) locally stacking and upsetting: using a local upsetting and forming device for multi-pass local stacking and upsetting a local position of the prolate steel billet, and manufacturing a prolate steel billet with a cylinder through shaping and mechanical processing; (4) hot push-bending and forming: using hot push-bending and forming equipment for carrying out sectional type bending and forming on the prolate steel billet with the cylinder, and finally obtaining the arc-shaped forging piece with the cylinder; and (5) carrying out performance heat treatment: carrying out performance heat treatment on the formed forging piece so as to meet the product performance requirement. According to the preparation method of the arc-shaped forging piece with the cylinder provided by the invention, the forming of the large-scale arc-shaped forging piece with the cylinder can be high-efficiently realized, the working allowance is reduced, the material utilization ratio is improved, grains and structures with favorable consistency are obtained, and the combination property of the forging piece is ensured.

Description

technical field [0001] The invention belongs to the field of forging, and in particular relates to a method for preparing a cylindrical arc-shaped forging. The positional metal is piled up in multiple passes to form a cylinder, and the main body of the arc-shaped slab is controlled by the segmented hot push-bending technology. This method is suitable for the process design and manufacture of large arc-shaped forgings with cylinders. Background technique [0002] The wind tunnel is a scientific device for research and development of high-speed aircraft and leading the development of aerodynamics. The forging with a cylindrical arc is one of the key components in the wind tunnel and is used to support the aircraft model for testing, such as figure 1 (a)-(c) shown. The main body 1 of the forging is arc-shaped, the cross-section is rectangular, and has a large aspect ratio. There is a cylinder 2 at a central angle of 50° (θ=50°), and the overall shape is complex. As a key load...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J5/00B21J1/06B21J5/08C21D1/30C21D8/00C21D8/02C21D9/00
CPCB21J1/06B21J5/002B21J5/08C21D1/30C21D8/005C21D8/0226C21D9/0068C21D9/0081
Inventor 孙明月张洪林徐斌刘朝晖李殿中
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI